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Both experimental and theoretical methods were proposed to assess the effects of adjacent, parallel, and symmetric exterior wall structures on the combustion and flame spreading characteristics of rigid polyurethane (PUR) foam insulation. During the combustion of PUR specimens, the flame leading edge was found to transfer from a unique inverted ‘W’ shape to an inverted ‘V’ during flame propagation. This phenomenon is attributed to edge effects related to boundary layer theory. The effects of the adjacent façade angle on flame spreading rate and flame height were shown to be nonlinear, as a result of the combined influences of heat transfer, radiation angle, and the chimney restriction effects. A critical angle around 90 degree with maximum thermal hazards outwards by parallel fire was observed and consistent with the mass loss rate and flame height tendencies. For narrow spacing configurations or angles (e.g., 60 and 90 degrees), phenomenological two-pass processing in conjunction showed that increased preheating lengths were associated with enhanced heat transfer. The results of this study have implications concerning the design of safe façade structures for high-rise buildings, and provide a better understanding of downward flame spreading over PUR.

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