Ultrafine-grained die-upset Nd-Fe-B magnets are of importance because they provide a wide researching space to redesign the textured structures. Here is presented a route to obtain a new die-upset magnet with substantially improved magnetic properties. After experiencing the optimized heat treatment, both the coercivity and remanent magnetization of the Dy-Cu press injected magnets increased substantially in comparison with those of the annealed reference magnets, which is distinct from the reported experimental results on heavy rare-earth diffusion. To study the mechanism, we analyzed the texture evolution in high-temperature annealed die-upset magnets, which had significant impact on the improvement of remanent magnetization. On basis of the results, we find that the new structures are strongly interlinked with the initial structures. With injecting Dy-Cu eutectic alloy, an optimized initial microstructure was achieved in the near-surface diffused regions, which made preparations for the subsequent texture improvement. Besides, the Dy gradient distribution of near-surface regions of the Dy-Cu press injected magnets was also investigated. By controlling the initial microstructure and subsequent diffusion process, a higher performance magnet is expected to be obtained.

No abstract

Hot deformation is one of the primary methods for fabricating anisotropic rare earth permanent magnets. Firstly, rapidly quenched powder flakes with a nanocrystal structure are condensed into fully dense isotropic precursors using the hot-pressing process. The prepared isotropic precursors are then hot-deformed to produce high-anisotropy uniaxial bulk rare earth permanent magnets and a highly textured structure is produced via this process. The resulting magnets possess many advantages such as near-net-shape, outstanding corrosion resistance, and ultrafine-grain structure. The influence of the preparation parameters utilized in the hot-pressing and deformation processes on the magnetic properties and microstructure of the permanent magnets are systemically summarized in this report. As a near-net-shape technique, the hot deformation process has notable advantages with regard to the production of irregular shapes, especially for radially oriented ringshaped magnets with high length-diameter ratios or thin walls. The difficulties associated with the fabrication of crack-free, homogeneous, and non-decentered ring-shaped magnets are substantially resolved through an emphasis on mold design, adjustment of deformation parameters, and application of theoretical simulation. Considering the characteristics of hotdeformed magnets which include grain shape and size, anisotropic distribution of intergranular phases, etc., investigation and improvement of the mechanical and electric properties, in addition to thermal stability, with the objective of improving the application of hot-deformed magnets or ring-shaped magnets, is of practical significance.