We present a new class of magnetically shaped deformable liquid mirrors made of a magnetic liquid (ferrofluid). Deformable liquid mirrors offer advantages with respect to deformable solid mirrors: large deformations, low costs and the possibility of very large mirrors with added aberration control. They have some disadvantages (e.g. slower response time). We made and tested a deformable mirror, producing axially symmetrical wavefront aberrations by applying electric currents to 5 concentric coils made of copper wire wound on aluminum cylinders. Each of these coils generates a magnetic field which combines to deform the surface of a ferrofluid to the desired shape. We have carried out laboratory tests on a 5 cm diameter prototype mirror and demonstrated defocus as well as Seidel and Zernike spherical aberrations having amplitudes up to 20 microm, which was the limiting measurable amplitude of our equipment.

Ferrofluids can be used to make deformable mirrors having highly interesting characteristics (e.g., extremely large strokes and low costs). Until recently, such mirrors were thought to be restricted to corrections of frequencies lower than 10 Hz, thus limiting their usefulness. We present counterintuitive results that demonstrate that the limiting operational frequency can be increased by increasing the viscosity of the ferrofluid. We tested the response of ferrofluids having viscosities as high as 494 cP, finding that they could allow an adaptive optics correction frequency as high as 900 Hz. We also demonstrate that we can counter the amplitude loss due to the high viscosity by overdriving the actuators. The overdriving technique combines high current, short duration pulses with ordinary driving step functions to deform the mirror. The integration of a FDM in a complete closed-loop adaptive optics system running at about 500 Hz thus appears to be a realistic goal in the near future.

In 2014, miniature camera modules are applied to a variety of applications such as webcam, mobile phone, automotive, endoscope, tablets, portable computers and many other products. Mobile phone cameras are probably one of the most challenging parts due to the need for smaller and smaller total track length (TTL) and optimized embedded image processing algorithms. As the technology is developing, higher resolution and higher image quality, new capabilities are required to fulfil the market needs. Consequently, the lens system becomes more complex and requires more optical elements and/or new optical elements. What is the limit? How small an injection molded lens can be? We will discuss those questions by comparing two wide angle lenses for consumer electronic market. The first lens is a 6.56 mm (TTL) panoramic (180° FOV) lens built in 2012. The second is a more recent (2014) panoramic lens (180° FOV) with a TTL of 3.80 mm for mobile phone camera. Both optics are panomorph lenses used with megapixel sensors. Between 2012 and 2014, the development in design and plastic injection molding allowed a reduction of the TTL by more than 40%. This TTL reduction has been achieved by pushing the lens design to the extreme (edge/central air and material thicknesses as well as lens shape). This was also possible due to a better control of the injection molding process and material (low birefringence, haze and thermal stability). These aspects will be presented and discussed. During the next few years, we don't know if new material will come or new process but we will still need innovative people and industries to push again the limits.

Allowing natural scenes as well as maximizing field of view (FoV) can benefit from the minimization of distortion for the wide-angle camera. The wide-angle camera utilizing freeform surfaces for mitigating distortions, either barrel distortion or pincushion distortion, is therefore of interest. In this paper, the designs of using all-aspherical surfaces and aspherical surfaces combined with freeform surfaces are investigated. To minimize the deviation before and after converting from aspherical surfaces to freeform surfaces, a mathematical conversion scheme is derived. By applying it to the design example, the methodology is shown to be effective in the case of an optical system with a large number of aspherical/freeform surfaces. Additionally, custom freeform analysis tools are developed for quantitative analysis and visualization of the critical characteristics of optical performance, namely, a 2D lateral color field map, 2D relative illumination field map, 2D spot radius field map, and 2D average modulation transfer function (MTF) field map. Compared to classical all-aspherical design, simulation results show that freeform design has the capability to reduce distortion, and other performances such as relative illumination, spot size, and MTF can also be improved, even though there are some compromises on the peripheral FoV. The design approach will have potential important research and application values for lens systems utilized in miniature camera lenses, especially the wide FoV capability.

We present the research status of a deformable mirror made of a magnetic liquid whose surface is actuated by a triangular array of small current carrying coils. We demonstrate that the mirror can correct a 11 µm low order aberrated wavefront to a residual RMS wavefront error 0.05 µm. Recent developments show that these deformable mirrors can reach a frequency response of several hundred hertz. A new method for linearizing the response of these mirrors is also presented.