Temporal and spatial shaping of laser beams is common in laser micromachining applications to improve quality and throughput. However, dynamic beam shaping (DBS) of ultrashort, high-power pulses at rates of hundreds of kHz has been challenging. Achieving this allows for full synchronization of the beam shape with high repetition rates, high-power lasers with zero delay time. Such speeds must manipulate the beam shape at a rate that matches the nanosecond to microsecond process dynamics present in laser ablation. In this work, we present a novel design capable of alternating spatial and temporal beam shapes at repetition rates up to 330 kHz for conventional spatial profiles and temporal shaping at nanosecond timescales. Our method utilizes a unique multi-aperture diffractive optical element combined with two acousto-optical deflectors. These high damage threshold elements allow the proposed method to be easily adapted for high power ultrashort lasers at various wavelengths. Moreover, due to the combination of the elements mentioned, no realignment or mechanical movements are required, allowing for high consistency of quality for high throughput applications.

A novel technology for the precise fabrication of quartz resonators for MEMS applications is introduced. This approach is based on the laser-induced chemical etching of quartz. The main processing steps include femtosecond UV laser treatment of a Cr-Au-coated Z-cut alpha quartz wafer, followed by wet etching. The laser-patterned Cr-Au coating serves as an etch mask and is used to form electrodes for piezoelectric actuation. This fabrication approach does not alter the quartz’s crystalline structure or its piezo-electric properties. The formation of defects, which is common in laser micromachined quartz, is prevented by optimized process parameters and by controlling the temporal behavior of the laser-matter interactions. The process does not involve any lithography and allows for high geometric design flexibility. Several configurations of piezoelectrically actuated beam-type resonators were fabricated using relatively mild wet etching conditions, and their functionality was experimentally demonstrated. The devices are distinguished from prior efforts by the reduced surface roughness and improved wall profiles of the fabricated quartz structures.

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Designs of saturated-cores fault current limiters (FCLs) usually implement conducting or superconducting DC coils serving to saturate the magnetic cores during nominal grid performance. The use of coils adds significantly to the operational cost of the system, consuming energy, and requiring maintenance. A derivative of the saturated-cores FCL is a design implementing permanent magnets as an alternative to the DC coils, eliminating practically all maintenance due to its entirely passive components. There are, however, various challenges such as the need to reach deep saturation with the currently available permanent magnets as well as the complications involved in the assembly process due to very powerful magnetic forces between the magnets and the cores. This paper presents several concepts, achieved by extensive magnetic simulations and verified experimentally, that help in maximizing the core saturation of the PMFCL (Permanent Magnet FCL), including optimization of the permanent magnet to core surface ratios and asymmetrical placement of the permanent magnets, both creating an increase in the cores’ magnetic flux at crucial points. In addition, we point to the importance of splitting the AC coils to leave the center core point exposed to best utilize their variable inductance parameters. This paper also describes the stages of design and assembly of a laboratory-scale single phase prototype model with the proposed PMFCL design recommendations, as well as an analysis of real-time results obtained while connecting this prototype to a 220   V grid during nominal and fault states.

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