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This study investigated the design and performance of piezoelectric nanocomposite-based interdigitated transducers (IDTs) for active sensing and damage detection. First, thin films that are highly piezoelectric and mechanically flexible were designed by embedding zinc oxide (ZnO) nanoparticles in a poly(vinylidene fluoride-trifluoroethylene) (PVDF-TrFE) piezo-polymer matrix. Second, the suspended nanoparticle solutions were then spin coated onto patterned comb electrodes to fabricate the IDTs. The films were then poled to align their electric domains and to increase their permanent piezoelectricity. Upon IDT fabrication, its sensing and actuation of Lamb waves on an aluminum pipe was validated. These results were also compared to data obtained from commercial Macro Fiber Composite IDT transducers. In the last phase of this work, damage detection was demonstrated by mounting these nanocomposite sensors and actuators (using a pitch-catch setup) onto an aluminum pipe and plate. Damage was simulated by tightening a band clamp around the pipe and by drilling holes in the plate. A damage index calculation was used to compare results corresponding to different levels of damage applied to the plate (i.e., different drilled hole depths), and good correlation was observed. Thus, ZnO/PVDF-TrFE transducers were shown to have the potential for use as piezoelectric transducers for structural health monitoring and damage detection.

Structural health monitoring (SHM) is vital for detecting the onset of damage and for preventing catastrophic failure of civil infrastructure systems. In particular, piezoelectric transducers have the ability to excite and actively interrogate structures (e.g., using surface waves) while measuring their response for sensing and damage detection. In fact, piezoelectric transducers such as lead zirconate titanate (PZT) and poly(vinylidene fluoride) (PVDF) have been used for various laboratory/field tests and possesses significant advantages as compared to visual inspection and vibration-based methods, to name a few. However, PZTs are inherently brittle, and PVDF films do not possess high piezoelectricity, thereby limiting each of these devices to certain specific applications. The objective of this study is to design, characterize, and validate piezoelectric nanocomposites consisting of zinc oxide (ZnO) nanoparticles assembled in a PVDF copolymer matrix for sensing and SHM applications. These films provide greater mechanical flexibility as compared to PZTs, yet possess enhanced piezoelectricity as compared to pristine PVDF copolymers. This study started with spin coating dispersed ZnOand PVDF-TrFE-based solutions to fabricate the piezoelectric nanocomposites. The concentration of ZnO nanoparticles was varied from 0 to 20 wt.% (in 5 % increments) to determine their influence on bulk film piezoelectricity. Second, their electric polarization responses were obtained for quantifying thin film remnant polarization, which is directly correlated to piezoelectricity. Based on these results, the films were poled (at 50 MV-m-1) to permanently align their electrical domains and to enhance their bulk film piezoelectricity. Then, a series of hammer impact tests were conducted, and the voltage generated by poled ZnO-based thin films was compared to commercially poled PVDF copolymer thin films. The hammer impact tests showed comparable results between the prototype and commercial samples, and increasing ZnO content provided enhanced piezoelectric performance. Lastly, the films were further validated for sensing using different energy levels of hammer impact, different distances between the impact locations and the film electrodes, and cantilever free vibration testing for dynamic strain sensing.

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