The electrolyte solution of NaBOB in TEP is a low-cost, fluorine-free and flame-retardant electrolyte with ionic conductivity of 5 mS/cm, recently discovered to show promises for sodium-ion batteries. Here, the abilities of this electrolyte to effectively form a solid electrolyte interphase (SEI) was augmented with five common electrolyte additives of fluoroethylene carbonate (FEC), vinylene carbonate (VC), prop-1-ene-1,3-sultone (PES), 1,3,2-dioxathiolane 2,2-dioxide (DTD) and tris(trimethylsilyl)phosphite (TTSPi). Full-cells with electrodes of Prussian white and hard carbon and industrial mass loadings of >10 mg/cm2 and electrolyte volumes of <5 mL/g were used. X-ray photoelectron spectroscopy (XPS) and pressure analysis were also deployed to investigate parasitic reactions. Cells using electrolyte additives of PES, PES + DTD and PES + TTSPi (3 wt%) showed significantly increased performance in terms of capacity retention and initial Coulombic efficiency as compared to additive-free NaBOB–TEP. The best cell retained 80% discharge capacity (89 mAh/g) after 450 cycles, which is also significantly better than reference cells using 1 M NaPF6 in EC:DEC electrolyte. This study sheds light on opportunities to optimize the NaBOB–TEP electrolyte for full-cell sodium-ion batteries in order to move from low-mass-loading lab-scale electrodes to high mass loading electrodes aiming for commercialization of sodium-ion batteries.
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