Multiprincipal element high entropy alloys stabilized as a single alloy phase represent a new material system with promising properties, such as high corrosion and creep resistance, sluggish diffusion, and high temperature tensile strength. However, the mechanism of stabilization to form single phase alloys is controversial. Early studies hypothesized that a large entropy of mixing was responsible for stabilizing the single phase; more recent work has proposed that the single-phase solid solution is the result of mutual solubility of the principal elements. Here, we demonstrate the first self-consistent study of the relative importance of these two proposed mechanisms. In situ high-throughput synchrotron diffraction studies were used to monitor the stability of the single phase alloy in thin-film (Al1-x-yCuxMoy)FeNiTiVZr composition spread samples. Our results indicate that a metastable solid solution can be captured via the rapid quenching typical of physical vapor deposition processes, but upon annealing the solid-solution phase stability is primarily governed by mutual miscibility.

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High-temperature alloy coatings that can resist oxidation are urgently needed as nuclear cladding materials to mitigate the danger of hydrogen explosions during meltdown. Here we apply a combination of computationally guided materials synthesis, high-throughput structural characterization and data analysis tools to investigate the feasibility of coatings from the Fe–Cr–Al alloy system. Composition-spread samples were synthesized to cover the region of the phase diagram previous bulk studies have identified as forming protective oxides. The metallurgical and oxide phase evolution were studied via in situ synchrotron glancing incidence x-ray diffraction at temperatures up to 690 K. A composition region with an Al concentration greater than 3.08 at%, and between 20.0 at% and 32.9 at% Cr showed the least overall oxide growth. Subsequently, a series of samples were deposited on stubs and their oxidation behavior at 1373 K was observed. The continued presence of a passivating oxide was confirmed in this region over a period of 6 h.

Abstract

A nondestructive method for the high-throughput screening of novel bond coat materials has been developed. By using a suite of characterization techniques, including Raman spectroscopy, fluorescence spectroscopy, and X-ray diffraction, a rapid determination of thermally grown oxide phases and their protective capability over a continuous composition spread sample can be obtained. The methodology is validated with the Ni-Al system. The procedure developed in this work results in the rapid identification of bond coat composition regions in which the preferred thermally grown oxide, α-Al2O3, is nucleated thus significantly reducing the amount of phase space that needs to be explored in subsequent studies.