Particle deposit morphologies that resulted from evaporating ink-jetted microdroplets were controlled by varying the ink compositions and concentrations. The ink was a well-dispersed aqueous dispersion of monodisperse silica microspheres. Silica particles suspended in the microdroplet undergo self-assembly upon the evaporation of the solvent. A ringlike deposit of the self-assembled silica particles was produced from the water-based ink, while a uniform two-dimensional monolayer with a well-ordered hexagonal structure was obtained from the mixed-solvent-based inks. Variations in the deposit patterns can be explained in terms of competing effects between the convective and Marangoni flows, which vary with the types of the high-boiling-point solvent added to the ink. The macroscopic shape and microstructure of the silica colloidal deposits were observed by SEM, AFM, and a confocal microscope.
Ink-jet printing is a method for directly patterning and fabricating patterns without the need for masks. To achieve this, the fluids used as inks must have the capability of being stably and accurately printed by ink-jetting. We have investigated the inter-relationship between ink-jet printability and physical fluid properties by monitoring droplet formation dynamics. The printability of the fluids was determined using the inverse (Z) of the Ohnesorge number (Oh) which relates to the viscosity, surface tension, and density of the fluid. We have experimentally defined the printable range as 4 < or = Z < or = 14 by considering characteristics such as single droplet formability, positional accuracy, and maximum allowable jetting frequency.
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