This paper presents an assessment of the cost performance of CO2 capture technologies when retrofitted to a cement plant: MEA-based absorption, oxyfuel, chilled ammonia-based absorption (Chilled Ammonia Process), membrane-assisted CO2 liquefaction, and calcium looping. While the technical basis for this study is presented in Part 1 of this paper series, this work presents a comprehensive techno-economic analysis of these CO2 capture technologies based on a capital and operating costs evaluation for retrofit in a cement plant. The cost of the cement plant product, clinker, is shown to increase with 49 to 92% compared to the cost of clinker without capture. The cost of CO2 avoided is between 42 €/tCO2 (for the oxyfuel-based capture process) and 84 €/tCO2 (for the membrane-based assisted liquefaction capture process), while the reference MEA-based absorption capture technology has a cost of 80 €/tCO2. Notably, the cost figures depend strongly on factors such as steam source, electricity mix, electricity price, fuel price and plant-specific characteristics. Hence, this confirms the conclusion of the technical evaluation in Part 1 that for final selection of CO2 capture technology at a specific plant, a plant-specific techno-economic evaluation should be performed, also considering more practical considerations.
This work compares
three postcombustion CO2 capture
processes based on mature technologies for CO2 separation,
namely, (i) absorption using an aqueous piperazine solution, (ii)
adsorption using Zeolite 13X in conventional fixed beds (either vacuum
swing adsorption or temperature swing adsorption), and (iii) multistage
membrane separation using a polymeric material (with CO2/N2 selectivity of 50 and permeability for CO2 of 1700 GPU). All three capture plants are assumed to be retrofitted
to a generic industrial CO2-emitting source with 12% CO2 v/v (with 95% relative humidity at the inlet temperature
and pressure of 30 °C and 1.3 bar, respectively) to deliver CO2 at 96% purity. In the cases of adsorption and membranes,
the flue gas is dried before feeding it to the CO2 capture
unit. In a first step, the capture processes (i.e., components and
design parameters) are optimized based on their technical performance,
defined through process exergy requirement and plant productivity;
exergy–productivity Pareto fronts are computed for varying
CO2 recovery rates. Second, the economic performance of
the processes is assessed through a cost analysis. Estimates of CO2 capture costs are provided for each process as a function
of the plant size and CO2 recovery rate. The comparative
assessment shows that, although the adsorption- and membrane-based
processes analyzed may become cost competitive at the small scale
(i.e., below sizes of 100 tons of flue gas processed per day) and
low recovery rates (i.e., below ca. 40%), the absorption-based process
considered is the most cost-effective option at most plant sizes and
recovery rates.
A comprehensive methodology to carry out a sequential parameter estimation approach has been developed and validated for the determination of the kinetic parameters of the crystallization of a generic organic compound. The strength of the approach lies in the thorough design of isothermal experiments which facilitate the isolation and/or decoupling of the different crystallization phenomena. This methodology has been applied for the parameter estimation of primary and secondary nucleation, growth and agglomeration kinetics. The resulting crystallization model has been able to reproduce the quantiles d 10 , d 50; and d 90 of the volume-based particle size distribution of an independent seeded validation experiment with an error below 10 lm. The deviation in the prediction has been increased in the case of an independent unseeded experiment, although errors below the uncertainty of the measurement have been always obtained. The methodology here proposed is intended to be an efficient strategy for rapid modeling of batch crystallization processes.The collision kernel is computed by means of the Kruis and Kusters approach, an accelerative-correlated model which considers that particles undergo both viscous and inertia forces
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