The capacity of haloalkaliphilic
methanotrophic bacteria to synthesize
ectoine from CH
4
-biogas represents an opportunity for waste
treatment plants to improve their economic revenues and align their
processes to the incoming circular economy directives. A techno-economic
and sensitivity analysis for the bioconversion of biogas into 10 t
ectoine·y
–1
was conducted in two stages: (I)
bioconversion of CH
4
into ectoine in a bubble column bioreactor
and (II) ectoine purification via ion exchange chromatography. The
techno-economic analysis showed high investment (4.2 M€) and
operational costs (1.4 M€·y
–1
). However,
the high margin between the ectoine market value (600–1000
€·kg
–1
) and the estimated ectoine production
costs (214 €·kg
–1
) resulted in a high
profitability for the process, with a net present value evaluated
at 20 years (NPV
20
) of 33.6 M€. The cost sensitivity
analysis conducted revealed a great influence of equipment and consumable
costs on the ectoine production costs. In contrast to alternative
biogas valorization into heat and electricity or into low added-value
bioproducts, biogas bioconversion into ectoine exhibited high robustness
toward changes in energy, water, transportation, and labor costs.
The worst- and best-case scenarios evaluated showed ectoine break-even
prices ranging from 158 to 275 €·kg
–1
, ∼3–6 times lower than the current industrial ectoine
market value.
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