Blast Oxygen Furnace (BOF) slag represents one of the largest waste fractions from steelmaking. Therefore, slag valorisation technologies are of high importance regarding the use of slag as a secondary resource, both in the steel sector and in other sectors, such as the construction or cement industries. The main issue regarding the use of BOF slag is its volumetric instability in the presence of water; this hampers its use in sectors and requires a stabilisation pre-treatment. These treatments are also cost-inefficient and cause other environmental issues. This paper analyses the use of untreated BOF slag from a technical and environmental point of view, suggesting it as an alternative to natural aggregates in road surface layers and asphalt pavements. A comprehensive analysis of the requirements to be met by raw materials used in asphalt mixes was performed, and a pilot test was carried out with two different mixtures: one mix with limestone as coarse aggregate and another with 15% BOF slag. Furthermore, the global warming impacts derived from each mix with different aggregates were measured by Life Cycle Analysis (LCA), and a transport sensitivity analysis was also performed. The results show how the utilization of BOF slag as coarse aggregate in road construction improves the technical performance of asphalt mixtures (Marshall Quotient 4.9 vs. 6.6). Moreover, the introduction of BOF slag into the asphalt mix as a coarse aggregate, instead of limestone, causes a carbon emissions reduction rate of more than 14%.
Rare earths have appeared in the market with new energy and Information Technology and Communications (ITC) applications. While their demand grows exponentially, their production is experiencing a bottleneck given that their deposits are concentrated in very few locations, mainly in China. This scarcity and dependence have turned them into strategic minerals, and the location of new sources has become vital. On the other hand, the inevitable trend towards sustainability favors the reuse of waste to avoid the degradation of new areas and the need for waste storage. One of the biggest generators of waste is iron mining. The tailings are stored in huge ponds with consequent environmental problems and risks. As tailings come from a concentration process, they incorporate different amounts of rare earths depending on their separation behavior. To evaluate the viability of these resources as potential repositories of rare earths, samples of different types of deposits and treatments were selected. The presence of different rare earths in them was determined through spectroscopy techniques to evaluate their use as a deposit. The results show an increase in the concentration of rare earths, especially high-density ones, which, although currently not economically feasible given the very wide geographical distribution of iron mining, represent a fundamental strategic reserve.
Land degradation, and especially acidification, are global issues that need to be addressed. A common practice to correct this problem is the use of lime or chemical fertilisers that involve the extraction of raw materials. This study proposes a more sustainable alternative using Basic Oxygen Furnace (BOF) slag. BOF slag is the main waste from the steel industry that is usually accumulated in landfills, which also implies environmental impacts. In this study, a series of laboratory tests have been carried out to analyse the feasibility of using BOF slag for the reclamation of degraded land. For soil acidification, BOF slag will be analysed as a liming agent. On the other hand, the benefits slag can provide as a nutrient source will be tested. As an added value, pre-treated and untreated slag will be compared. The results of these short-time experiments show how BOF slag could be a sustainable alternative as liming agent and amendment. Its use increased the levels of some micro and macronutrients available for plant growth and improved soil quality. It could, therefore, be a sustainable management practice that makes an important contribution to the circular economy.
In the process of converting pig iron into steel, some co-products are generated—among which, basic oxygen furnace (BOF) slag is highlighted due to the great amount generated (about 126 kg of BOF slag per ton of steel grade). Great efforts have been made throughout the years toward finding an application to minimize the environmental impact and to increase sustainability while generating added value. Finding BOF slag valorization is difficult due to its heterogeneity, strength, and overall swallowing, which prevents its use in civil engineering projects. This work is focused on trying to resolve the heterogeneity issue. If many different types of steel are manufactured, then different types of slag could also be generated, and for each type of BOF slag, there is an adequate valorization option. Not all of the slag can be valorized, but it can be a tool for reducing the amount that must go to landfill and to minimize the environmental impact. An analysis by means of data mining techniques allows a classification of BOF slag to be obtained, and each one of these types has a better adjustment to certain valorization alternatives. In the plant used as an example of the application of these studies, eight different slag clusters were obtained, which were then linked to their different potential applications with the aim of increasing the amount valorized.
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