Porous materials are of great interest in multiple applications due to their usefulness in energy conversion devices and their ability to modify structural and diffusive properties. Geometric tortuosity plays an important role in characterizing the complexity of a porous medium. The literature on several occasions has related it as a parameter dependent on porosity only. However, due to its direct relationship with the morphology of the medium, a deeper analysis is necessary. For this reason, in the present study, the analysis of the geometric tortuosity is proposed considering the porosity and the pore size distribution. Geometric tortuosity in artificially generated digital porous media is estimated using the A-star algorithm and the Pore Centroid method. By performing changes in the size of the medium and the distribution of the pore size, results are obtained that indicate that the geometric tortuosity does not only depend on the porosity. By maintaining the same porosity, the geometric tortuosity increases if the pore size is reduced. Similarly, these pore size effects are greater if the size of the medium is reduced. The A-star algorithm was found to be more suitable to characterize the majority of paths within the half-pore. On the other hand, to increase the size, the Pore Centroid method is the most appropriate. Finally, three types of correlations were generated relating tortuosity with porosity and pore size. All the correlations were determined with 95% of interval confidence.

Geometric tortuosity is an essential characteristic to consider when studying a porous medium’s morphology. Knowing the material’s tortuosity allows us to understand and estimate the different diffusion transport properties of the analyzed material. Geometric tortuosity is useful to compute parameters, such as the effective diffusion coefficient, inertial factor, and diffusibility, which are commonly found in porous media materials. This study proposes an alternative method to estimate the geometric tortuosity of digitally created two-dimensional porous media. The porous microstructure is generated by using the PoreSpy library of Python and converted to a binary matrix for the computation of the parameters involved in this work. As a first step, porous media are digitally generated with porosity values from 0.5 to 0.9; then, the geometric tortuosity is determined using the A-star algorithm. This approach, commonly used in pathfinding problems, improves the use of computational resources and complies with the theory found in the literature. Based on the obtained results, the best geometric tortuosity–porosity correlations are proposed. The selection of the best correlation considers the coefficient of determination value (99.7%) with a confidence interval of 95%.