Chloride-laden environments pose serious durability concerns in cement based materials. This paper presents the findings of chloride ingress in chemically activated calcined Clay-Ordinary Portland Cement blended mortars. Results are also presented for compressive strength development and porosity tests. Sampled clays were incinerated at a temperature of 800 ∘ C for 4 hours. The resultant calcined clay was blended with Ordinary Portland Cement (OPC) at replacement level of 35% by mass of OPC to make test cement labeled PCC35. Mortar prisms measuring 40 mm × 40 mm × 160 mm were cast using PCC35 with 0.5 M Na 2 SO 4 solution as a chemical activator instead of water. Compressive strength was determined at 28th day of curing. As a control, OPC, Portland Pozzolana Cement (PPC), and PCC35 were similarly investigated without use of activator. After the 28th day of curing, mortar specimens were subjected to accelerated chloride ingress, porosity, compressive strength tests, and chloride profiling. Subsequently, apparent diffusion coefficients ( app ) were estimated from solutions to Fick's second law of diffusion. Compressive strength increased after exposure to the chloride rich media in all cement categories. Chemically activated PCC35 exhibited higher compressive strength compared to nonactivated PCC35. However, chemically activated PCC35 had the least gain in compressive strength, lower porosity, and lower chloride ingress in terms of app , compared to OPC, PPC, and nonactivated PCC35.
Cement structures are subject to degradation either by aggressive media or development of micro/macro cracks which create external substance ingress pathways. Microbiocementation can be employed as a self-intelligent solution to this deterioration process. This paper presents study results on the effects of Lysinibacillus sphaericus microbiocementation on Ordinary Portland cement (OPC), normal consistency, setting time, soundness, compressive strength and water sorptivity. Microbial solutions with a concentration of 1.0 × 107 cells/ml were mixed with OPC to make prisms at a water/cement ratio of 0.5. Mortar prisms of 160 mm × 40 mm x 40mm were used in this study. A maximum compressive strength gain of 17% and 19.8% was observed on the microbial prism at the 28th and 56th day of curing respectively. A minimum of 0.0190 and a maximum of 0.0355 water sorptivity coefficient was observed on the OPC microbial prism and OPC control prism, after 28th day of curing respectively. Scanning electron microscope images taken after the 28th day of curing showed formation of vast calcium silicate hydrates and more calcite deposits on microbial mortars. Statistical findings of this study indicate that Lysinibacillus sphaericus significantly retarded both the setting time and normal consistency, but has no influence on the mortar soundness.
Blended cements are preferred to Ordinary Portland Cement (OPC) in construction industry due to costs and technological and environmental benefits associated with them. Prevalence of significant quantities of carbon dioxide (CO2) in the atmosphere due to increased industrial emission is deleterious to hydrated cement materials due to carbonation. Recent research has shown that blended cements are more susceptible to degradation due to carbonation than OPC. The ingress of CO2 within the porous mortar matrix is a diffusion controlled process. Subsequent chemical reaction between CO2 and cement hydration products (mostly calcium hydroxide [CH] and calcium silicate hydrate [CSH]) results in degradation of cement based materials. CH offers the buffering capacity against carbonation in hydrated cements. Partial substitution of OPC with pozzolanic materials however decreases the amount of CH in hydrated blended cements. Therefore, low amounts of CH in hydrated blended cements make them more susceptible to degradation as a result of carbonation compared to OPC. The magnitude of carbonation affects the service life of cement based structures significantly. It is therefore apparent that sufficient attention is given to carbonation process in order to ensure resilient cementitious structures. In this paper, an indepth review of the recent advances on carbonation process, factors affecting carbonation resistance, and the effects of carbonation on hardened cement materials have been discussed. In conclusion, carbonation process is influenced by internal and external factors, and it has also been found to have both beneficial and deleterious effects on hardened cement matrix.
Cement structures are major capital investments globally. However, exposure of cement-based materials to aggressive media such as chloride- and sulphate-laden environments such as coastal areas affects their performance. Ordinary Portland cement (OPC) is the main cement used in buildings and civil structures such as dams and bridges. This paper reports the findings of an experimental investigation on the effect of ingress of Cl− and SO42− on compressive strength development and the ions’ diffusivity in selected OPC brands in Kenya. The aggressive media used included seawater (SW) and wastewater from leather industry (WLI). Three brands of commonly used cements of OPC in Kenya were used. Mortar prisms were prepared from each brand of cement at different water-to-cement ratios (w/c) of 0.5, 0.6, 0.65, and 0.7 and allowed to cure for 28 days in a highly humid environment. The aggressive ions’ ingress in the mortar prisms was accelerated using a potential difference of 12 V ± 0.1 V. Analysis of diffusivity and diffusion coefficient of Cl− and SO42− was finally done. Compressive strength analysis was done before (at the 2nd, 7th, 14th, and 28th day) and after exposure to the aggressive ions. The results showed that the diffusivity of chlorides was more pronounced than that of sulphates. Diffusivity was observed to be higher at higher w/c ratios for all cement categories. It was observed that compressive strength increased with curing age, with the highest observed at 28 days. Cement A was generally found to have the highest compressive strength for all w/c ratios. The compressive strength was observed to increase after the mortar prisms were exposed to SW as opposed to the ones exposed to WLI. Generally, it was also observed that the strength gain increased with increase in w/c. The loss in strength was also observed to increase with increase in w/c.
This paper reports leach and/or intake of SO42−, Cl−, Ca2+, Na+, and K+ from and/or into cement mortar cubes made from a novel cementious material in naturally encountered environmental simulated media. The paper also reports changes in pH of the media over time of exposure to the cement mortar cubes. The compressive strength changes of the test cement in simulated media are also reported. The novel cement, labelled PCDC, made from intermixing ordinary Portland cement (OPC) with waste materials which included rice husks, waste bricks, acetylene lime sludge, and spent bleaching earth was previously tested and found to meet the Kenyan Standard requirements for Portland pozzolana cement (PPC). 100 mm mortar cubes were prepared, and their compressive strengths were determined after exposure to the sea water. The media included sea water, distilled water, and solutions of sulphates and chlorides separately for a period of six months. The tests were carried alongside commercial PPC and OPC. The results showed that the PCDC exhibited comparable selected ions intake and/or leach to PPC in sea water, sulphate solutions, and distilled water. In chloride solutions, the cement exhibited the highest leach in the selected ions except K+ and Na+ ions. The results further showed that PCDC exhibited lower pH in all the media compared to OPC and PPC. The tests showed that the novel cement can be used for general construction work in the tested media in a similar manner to PPC.
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