Although it is known that molecular interactions govern morphology formation and purity of mixed domains of conjugated polymer donors and small-molecule acceptors, and thus largely control the achievable performance of organic solar cells, quantifying interaction-function relations has remained elusive. Here, we first determine the temperature-dependent effective amorphous-amorphous interaction parameter, χ(T), by mapping out the phase diagram of a model amorphous polymer:fullerene material system. We then establish a quantitative 'constant-kink-saturation' relation between χ and the fill factor in organic solar cells that is verified in detail in a model system and delineated across numerous high- and low-performing materials systems, including fullerene and non-fullerene acceptors. Our experimental and computational data reveal that a high fill factor is obtained only when χ is large enough to lead to strong phase separation. Our work outlines a basis for using various miscibility tests and future simulation methods that will significantly reduce or eliminate trial-and-error approaches to material synthesis and device fabrication of functional semiconducting blends and organic blends in general.

Organic solar cells (OSCs) made of donor/acceptor bulk-heterojunction active layers have been of widespread interest in converting sunlight to electricity. Characterizing of the complex morphology at multiple length scales of polymer:nonfullerene small molecular acceptor (SMA) systems remain largely unexplored. Through detailed characterizations (hard/soft X-ray scattering) of the recordefficiency polymer:SMA system with a close analog, we are able to relate quantitative morphological parameters to the device performance parameters and establish fundamental morphologyperformance relationships that explain why additive use and thermal annealing are needed for optimized performance. A linear correlation between the average purity variations at small length scale (~10 nm) and photovoltaic device characteristics across all processing protocols was observed in ~12%-efficiency polymer:SMA systems. In addition, molecular interactions as reflected by the estimated Flory-Huggins interaction parameters are used to provide context of the room temperature morphology results. Comparison with results from annealed devices suggests that the two SMA systems compared show upper and lower critical solution temperature behavior, respectively. The in-depth understanding of the complex multi-length scale non-fullerene OSC morphology may guide the device optimization and new materials development and indicates that thermodynamic properties of materials systems should be studied in more detail to aid in designing optimized protocols efficiently.

This research provides a structure-property relation that sheds light on morphological stability of NF-OSCs by using the thermodynamic and the kinetic perspectives. We show that NF-OSCs can suffer from excessive amorphousamorphous phase separation in the blends and crystallization of NF-SMA. The former instability channel can be eliminated in systems with an optimal miscibility, whereas the excessive phase separation in low miscibility systems and NF-SMA crystallization need to be suppressed through the utilization of polymers or NF-SMAs with low flexibility.

A novel, yet simple solution fabrication technique to address the trade-off between photocurrent and fill factor in thick bulk heterojunction organic solar cells is described. The inverted off-center spinning technique promotes a vertical gradient of the donor-acceptor phase-separated morphology, enabling devices with near 100% internal quantum efficiency and a high power conversion efficiency of 10.95%.

The influences of various processing parameters and polymer molecular weight on the morphology and properties of poly[(5,6‐difluoro‐2,1,3‐benzothiadiazol‐4,7‐diyl)‐alt‐(3,3′′′‐di(2‐octyldodecyl) 2,2′;5′,2″;5″,2′′′‐quaterthiophen‐5,5′′′‐diyl)] (PffBT4T‐2OD)‐based polymer solar cells (PSCs) are investigated. High spin rate/high temperature conditions are found to significantly reduce polymer crystallinity and change polymer backbone orientation from face‐on to edge‐on. Most surprisingly, it is found that the median domain sizes of PffBT4T‐2OD:PC71BM blends processed at different temperatures/spin rates are nearly identical, while the average domain purity and the molecular orientation relative to polymer:fullerene interfaces can be significantly changed by the processing conditions. A systematic study is carried out to identify the roles of individual processing parameters including processing temperature, spin rate, concentration, and solvent mixtures. Furthermore, the effect of molecular weight on morphology control is also examined. These detailed studies provide important guidance to control and optimize various morphological parameters and thus electrical properties of PffBT4T‐2OD‐type materials for the application in PSC.