In recent years, with the increase of the research about forming technology of amorphous alloys, blow molding is explored to process the amorphous shell parts and containers both at home and abroad. Jan Schroers of Yale University found that it can improve the formability of amorphous alloys greatly by adjusting the thickness of plate blank and prefabricating parison. In this article, choosing Zr44Ti11Cu10Ni10Be25 as the study object, plate blanks with variable thickness are prefabricated to optimize the uniformity of the wall thickness of tube blank molded and studies the effects of blowing pressure and material viscosity on the formability of tube blank based on DEFORM software, so as to define the reasonable process parameters, provide theoretic foundation for blow molding process optimization of bulk metallic glasses (BMGs) plate and develop the industry application fields of BMG materials.
Aimed at Zr44Ti11Cu10Ni10Be25 amorphous alloy and based on POLYFLOW software, studies the influence of die inlet diameter, blowing pressure and die transition fillet on the blow molding performance of tube blank systemly, and raises a new evaluation index to evaluate the formability of amorphous tube blank, limit height to diameter ratio (LHTDR) . The simulation results indicate that the forming limit of tube blank can be multiple improved with the decrease of die inlet diameter, blowing pressure has a significant effect on the forming limit which can be improved by decreasing the pressure, and the larger of the die transition fillet the higher of the forming limit in certain range. Finally, a set of reasonable process parameters is given which has great significance for guiding the formulation of blow molding process scheme.
In recent years, with the trend of auto body lightweight, more and more auto manufacturers pay attention to warm-hot forming of laser tailor weld blank (LTWB). In this article, choosing Audi Q5 B-pillar as the study object provided by Benchmark 2008 and using the stamping specific software Autoform, the effects of blank holder force (BHF) and drawbead on the formability of B-pillar are studied in different forming tempreture and put forward the reverse compensation method to control the weld line offset and the reverse compensation quantity is quantized, which has great significance to direct the industrial production, determine the process parameters of warm-hot forming and reduce the times of trying dies.
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