One of the biggest problems of water with high concentrations of calcium is its susceptibility to causing scaling in industrial equipment (boilers, heat exchangers, pipes, reverse osmosis membranes, storage tanks, etc.). The purpose of this study was to evaluate a recently built filter press (EC) type electrocoagulation reactor and investigate the efficiency of water hardness removal. The electrocoagulation (EC) reactor has been evaluated in batch mode using electrodes of aluminum (Al) and connected to a direct current power supply in a monopolar way. To evaluate the performance of the reactor, a synthetic solution with a concentration similar to that of brackish water was used. A factorial design was applied to investigate the influence of the electrical potential applied to the electrocoagulation cell at the levels of 3, 5, 7, and 9 V, and initial calcium hardness of 540.2 and 914.60 mg/L CaCO3 at room temperature in 60 treatment minutes. The results revealed that the electrical potential applied to the electrocoagulation cell was the most significant factor in hardness removal, within the experimental ranges studied. The results showed that electrocoagulation at an electric potential applied at 9 volts and an initial concentration of 7400 mg/L allowed a higher hardness removal efficiency (25.83%). the pH of the solution increased throughout the process. The energy consumption ranged between 4.43 and 42 kW.h/m3 depending on the conditions of the factors. It has been shown that during the treatment process a layer of dense and compact calcium carbonate precipitate is formed on the surface of the cathode.
The present study aimed to evaluate the factors that influence the formation of sodium hydroxide (NaOH) by means of an electrolytic cell with ion exchange membranes. To achieve this experiment, the NaOH production cell had to be designed and built inexpensively, using graphite electrodes. The operational parameters in our study were: initial NaOH concentration, applied voltage, and temperature. All experiments were carried out using model NaCl solutions with a concentration of 40 g/L for 150 min. The results of the experiment were that the NaOH concentration, conductivity, and pH presented an increasing linear trend with the electrolysis time. Finally, it was possible to obtain the efficiency level of the electric current in our investigation, which was an average of 80.2%, that indicated good performance of the built cell.
The modeling and simulation of the catalytic dehydrogenation process of cyclohexanol in a fixed-bed catalytic reactor is presented, leading to finding the relationship between the effectiveness factor, the Thiele modulus, and the Weisz–Prater modulus of the catalyst particles with respect to their axial and radial position, for which the external conditions of concentration and temperature around each particle were previously obtained by applying the material and energy balances in the catalyst bed considering a two-dimensional pseudo-homogeneous model with radial diffusion. Subsequently, the material balances are established in terms of the molar flux density and conversion, the energy balance in terms of the heat flux density, Fick’s law, Fourier’s law, and the differential form of the effectiveness factor non-isothermal for each particle chosen based on the proposed meshing. The Thiele modulus calculated for most of the points is between 0.8 and 0.25, with a tendency towards the lower limit, and the theoretical values established as the limit for the Thiele modulus fluctuate between 0.4<Th<4. Therefore, the effectiveness factor analyzed is between 1 and 1/Th; this indicates that both the reaction speed as well as the diffusion speed within the particle have an influence on the intraparticle process, which is confirmed by the calculation of the Weisz–Prater modulus whose values are not <<1 nor >>1. The results obtained are subjected to a statistical test leading to analyzing whether there are significant differences both in the Thiele modulus, as well as in the effectiveness factor with respect to the radius and length of the reactor. It has been determined that there are no significant differences between the effectiveness factor with respect to the radius of the reactor; however, according to the analysis of variance, there are significant differences in the effectiveness factor with respect to length and, likewise, there are significant differences in the Thiele modulus and the Weisz–Prater modulus with respect to radius and length.
In the present study, a calcium alginate bead adsorbent was prepared from brown algae (Macrosystis pyrifera) and was used for removal of Pb+2, Cu+2, and Sb+3 ions from aqueous solutions, using a fixed bed column. The initial concentration of metal ions, mass of adsorbent, recirculation flow, hydrodynamic cavitation, and contact time were examined, and the adsorption kinetics and isotherms were systematically studied. The Taguchi five-factor methodology was used for the development at three levels of experimentation. Experiment N° 24 (concentration, 10 mg/L; flow rate, 10 mL/s; adsorbent mass, 10 g; hydrodynamic cavitation with maximum air flow, and treatment time 240 min) resulted in the maximum removal of 92%, 78%, and 16% of lead, copper, and antimony ions, respectively. The average rate constants corresponding to pseudo-second-order kinetics for lead, copper, and antimony ions were 5.3 × 10−3, 1.4 × 10−3, and 7 × 10−5 g.mg−1min−1, respectively. In the adsorption process, they closely approximate to Langmuir and Freundlich isotherms, with adsorption capacities for Pb2+, Cu2+, and Sb3+ of 7.60, 2.07, and 0.37 mg/g, respectively, with good bioadsorption affinity of Pb > Cu > Sb. It was demonstrated that the bioadsorption equipment, with proper control of the factors, achieves concentration values of lead and copper ions below the current environmental regulations. The results of these studies indicated that calcium alginate is a promising adsorbent for separating and recovering heavy metal ions from contaminated water, although further research is needed for antimony ions.
Salicylic acid is an intermediate product in the synthesis of dyes, medications and aspirin. An electrodialysis module has been constructed with commercial cationic, anionic and bipolar membranes for the conversion of sodium salicylate into salicylic acid. The effect of operating conditions such as applied electric potential, salt concentration, initial acid concentration and volumetric flow on bipolar membrane electrodialysis (BMED) yields were investigated using Taguchi analysis. The results obtained in 210 min of work show an average concentration of salicylic acid of 0.0185 M, an average electric current efficiency of 85.3%, and a specific energy consumption of 2.24 kWh/kg of salicylic acid. It was concluded that the proposed bipolar membrane electrodialysis process is an efficient alternative to produce salicylic acid (SAH) from sodium salicylate (SANa) in an environmentally friendly manner. Furthermore, the production of sodium hydroxide was obtained as a by-product of the process carried out.
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