Polydispersity is a challenging feature of many industrial and environmental multiphase flows, influencing all related transfer and transport processes. Besides their size, the fluid or solid particles may be distributed with respect to other properties such as their velocity or shape. Here, a population balance model based on the method of classes is combined with a multifluid solver within the open source computational fluid dynamics library OpenFOAM. The model allows for tracking the evolution of one or more size-conditioned secondary properties. It is applied to two different problems, the first being bubbly flow of air and water in a vertical pipe, where considering the velocity as a secondary property allows to resolve the sizedependent radial segregation. The second application is the gas phase synthesis of titania powder, where non-spherical particle aggregates appear whose shape is modeled through a collision diameter, leading to an improved prediction of the size distribution.
CFD simulations of single-phase flows are regularly performed as steady-state utilizing closure models of varying complexity. On the contrary, dense gas-solid flows are usually computed as time dependent. These simulations commonly require a small time step and a fine mesh resulting in costly and time-consuming computations. In case of large industrial circulating fluidized beds (CFB), the steady-state CFD modeling would be an attractive alternative for the transient simulations, if reliable closure models for the time-averaged transport equations were available. The multiphase closure models developed for time-dependent CFB computations are not as such applicable to the steady-state approach. For instance, the fraction of the momentum transfer expressed by the velocities is significantly smaller in the steady-state models than in the transient ones. Therefore, the steady-state simulations rely more on the closure relations and especially on the models for inter-phase momentum transfer and for the Reynolds stress terms.Several attempts to develop closure models for coarsemesh and steady-state simulations have been presented in the literature. In this paper, a novel steady-state simulation approach for a CFB process and a corresponding CFD model are introduced. A successful steady-state simulation for a test case is presented. Compared to the time-dependent simulations, the computing time is reduced by a factor of an order of 1000.
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