In cold climates the correct performance of rubber components such as seismic isolators depends on them maintaining their elastic properties when exposed to prolonged periods at low temperatures. The high damping compounds developed for seismic isolation are normally especially prone to crystallization when exposed to subzero temperatures for periods of a few weeks. The effect of low-temperature crystallization on the mechanical stiffening of natural rubber is evaluated. The relationship between the shear modulus and amount of crystallization is measured using a technique in which the dimensional change and stiffness are monitored simultaneously. The relationship is found to be approximately independent of the crosslink density and the temperature of crystallization. It appears not to be realistically modeled by considering the crystals to behave as rigid filler particles but good qualitative agreement with experiment was obtained by modeling the crystals as a network of threads. Partially crystalline rubbers are found to yield under the application of a large stress like other partially crystalline polymers. Mechanisms for suppressing crystallization in rubber are discussed and the low-temperature stiffening of specially formulated rubber compounds for seismic isolation is presented. These results show that carefully formulated high damping natural rubber compounds can give adequate performance at low temperatures.
Laminated high damping rubber bearings provide a simple means of isolating structures from horizontal earthquake ground motions. The key properties of the rubber compounds are dynamic shear modulus and damping. The effect of strain amplitude, repeated cycling and temperature on these properties is given. The need to prevent changes in modulus associated with low temperature crystallization of rubber is discussed. Assessment of the long term stability of rubber properties from both accelerated ageing tests and measurements on bearings removed after prolonged service is considered. A model for the behaviour of high damping rubber is presented, and used to show how the response of a structure to ground acceleration depends upon the level of damping.
Rubber manufacturers need simple rules to enable them to find the correct cure time and temperature for thick articles. To this end finite element analysis, controlled by Python scripting, has been used to calculate press times that meet specifications for adequate cure for uniaxial heat flow through molded rubber pads over a range of thicknesses. Three press temperatures, the effect of first preheating the rubber, and the rate of cooling were investigated. A low press temperature, preheating of the rubber, and fast cooling were required to achieve a reasonably even state of cure through thick moldings. The heat of vulcanization was included in some of the models. Its effect was small. Unified plots of the simulation results for five commercial rubber compounds are presented, and simple equations are provided to enable the cure time at any cure temperature to be estimated. The applicability of the results to fast cures of thin sections is discussed.
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