Non-ideal mixing phenomena are widely found in industrial chemical reactors. In this work we derived the bifurcation formulas for a non-adiabatic CSTR with an irreversible exothermic first order reaction with the non-ideal mixing effect. This is investigated via dynamic behavior simulations based on Chollete’s model. The results show that the non-ideal mixing parameter n (the fraction of the feed entering the perfect mixing zone) determines the variation between six classified regions and dominates the dynamic behavior patterns in the steady-state response diagram. On the other hand, the phase portraits of examples verify the formulas derived in this work. We note that the non-ideal mixing effect has significant importance in CSTR design and control steps. For example, in the safe operating region for an ideal mixing CSTR, non-linear dynamics are obtained by the system under non-ideal mixing conditions (n ≠ 1). The present study has significance and help for chemical reactor design and CSTR control.

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The study of nonideal mixing effect on the dynamic behaviors of CSTRs has very rarely been published in the literature. In this work, Cholette’s model is employed to explore the nonideal mixing effect on the dynamic response of a nonisothermal CSTR. The analysis shows that the mixing parameter n (the fraction of the feed entering the zone of perfect mixing) and m (the fraction of the total volume of the reactor), indeed affect the characteristic roots of transfer function of a real CSTR, which determine the system stability. On the other hand, the inverse response and overshoot response are also affected by the nonideal mixing in a nonisothemal CSTR. These results are of much help for the design and control of a real CSTR.