The "factory-in-a-box" concept involves assembling production modules (i.e., factories) in containers and transporting the containers to different customer locations. Such a concept could be highly effective during emergencies, when there is an urgent demand for products (e.g., the COVID-19 pandemic). The "factory-in-a-box" planning problem can be divided into two sub-problems. The first sub-problem deals with the assignment of raw materials to suppliers, sub-assembly decomposition, assignment of subassembly modules to manufacturers, and assignment of tasks to manufacturers. The second sub-problem focuses on the transport of sub-assembly modules between suppliers and manufacturers by assigning vehicles to locations, deciding the order of visits for suppliers, manufacturers, and customers, and selecting the appropriate routes within the transportation network. This study addresses the second sub-problem, which resembles the vehicle routing problem, by developing an optimization model and solution algorithms in order to optimize the "factory-in-a-box" supply chain. A mixed-integer linear programming model, which aims to minimize the total cost of the "factory-in-a-box" supply chain, is presented in this study. CPLEX is used to solve the model to the global optimality, while four metaheuristic algorithms, including the Evolutionary Algorithm, Variable Neighborhood Search, Tabu Search, and Simulated Annealing, are employed to solve the model for large-scale problem instances. A set of numerical experiments, conducted for a case study of "factory-in-a-box", demonstrate that the Evolutionary Algorithm outperforms the other metaheuristic algorithms developed for the model. Some managerial insights are outlined in the numerical experiments as well. INDEX TERMS Factory-in-a-box, metaheuristics, supply chains, urgent demand, vehicle routing problem.
Liner shipping is a vital component of the world trade. Liner shipping companies usually operate fixed routes and announce their schedules. However, disruptions in sea and/or at ports affect the planned vessel schedules. Moreover, some liner shipping routes pass through the areas, designated by the International Maritime Organization (IMO) as emission control areas (ECAs). IMO imposes restrictions on the type of fuel that can be used by vessels within ECAs. The vessel schedule recovery problem becomes more complex when disruptions occur at such liner shipping routes, as liner shipping companies must comply with the IMO regulations. This study presents a novel mixed-integer nonlinear mathematical model for the green vessel schedule recovery problem, which considers two recovery strategies, including vessel sailing speed adjustment and port skipping. The objective aims to minimize the total profit loss, endured by a given liner shipping company due to disruptions in the planned operations. The nonlinear model is linearized and solved using CPLEX. A number of computational experiments are conducted for the liner shipping route, passing through ECAs. Important managerial insights reveal that the proposed methodology can assist liner shipping companies with efficient vessel schedule recovery, minimize the monetary losses due to disruptions in vessel schedules, and improve energy efficiency as well as environmental sustainability.Energies 2019, 12, 2380 2 of 28 arrival, departure, and waiting times of vessels at ports, sailing speed, and service frequency are planned at the tactical level (i.e., every 3-6 months) [3].However, in practice, many disruptions may occur that will further affect the planned vessel schedules. Some of the disruptions include severe weather, port congestion, mechanical failures, port strikes, and natural hazards. Brouer et al. [4] highlighted piracy and crew strikes on vessels as some of the unusual causes of disruptions in liner shipping. Notteboom [5] found that about 70%-80% of liner shipping routes recorded late arrivals at one or multiple port(s) of call along their routes. The latter affected the planned vessel schedules, and liner shipping companies faced the challenge of recovering the planned vessel schedules. Disruptions in vessel schedules usually result in late arrivals of vessels at the consecutive ports of call. In some cases, the whole network could be affected by the delay at one of the segments of the liner shipping route (which can be a voyage leg or a port). Disruptions in the planned schedule of vessels can significantly increase the total route service cost for the liner shipping company, and, consequently, reduce the desired profit or even result in monetary losses.In the event of a disruption in the planned vessel schedule, the liner shipping company has to decide on the most viable action that could be taken in order to recover the schedule and ensure timely delivery of cargo or at least minimize the cargo delivery delays. If a disruption occurs in sea and/or at ports,...
Recent trends in the management of supply chains have witnessed an increasing implementation of the cross-docking strategy. The cross-docking strategy, being the one that can potentially improve supply chain operations, has received a lot of attention from researchers in recent years, especially over the last decade. Cross-docking involves the reception of inbound products, deconsolidation, sorting, consolidation, and shipping of the consolidated products to the end customers. The number of research efforts, aiming to study and improve the cross-docking operations, increases every year. While some studies discuss cross-docking as an integral part of a supply chain, other studies focus on the ways of making cross-docking terminals more efficient and propose different operations research techniques for various decision problems at cross-docking terminals. In order to identify the recent cross-docking trends, this study performs a state-of-the-art review with a particular focus on the truck scheduling problem at cross-docking terminals. A comprehensive evaluation of the reviewed studies is conducted, focusing on the major attributes of the cross-docking operations. These attributes include terminal shape considered, doors considered, door service mode considered, preemption, internal transportation mode used, temporary storage capacity, resource capacity, objectives considered, and solution methods adopted. Based on findings from the review of studies, some common issues are outlined and future research directions are proposed.
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