The aim of this study was to fabricate porous spherical hydroxyapatite (HA) granules with interconnected pore channels for use as a bone graft substitute. Various weights of camphene porogen were mixed with nano-sized HA powder (camphene/HA = 0, 10, 30, 50, 70, and 90% w/w) and 10% gelatin aqueous solution then added to the mixture. The water-in-oil emulsion method was employed to obtain spherical-shaped granules, of which those 1000-2000 μm in diameter were selectively classified using a standard sieve set. Thermogravimetric analysis and X-ray diffraction were used to determine optimal sintering conditions. The sintered granules were characterized using field emission-scanning electron microscopy (FE-SEM), microcomputed tomography, and porosimetry. The pore size and porosity of spherical HA granules increased with the addition of camphene. Granules with a HA/camphene ratio of 90% (HG90) demonstrated macropores (>50 μm) with interconnected pore channels (porosity: 58.49%). In addition, FE-SEM examination of HG90 coated with polycaprolactone showed that the granule may hold promise as a drug delivery carrier. We concluded that these HG90 granules merit consideration as a bone graft substitute or drug delivery carrier in bone tissue engineering.
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