The wafer-scale synthesis of MoS2 layers with precise thickness controllability and excellent uniformity is essential for their application in the nanoelectronics industry. Here, we demonstrate the atomic layer deposition (ALD) of MoS2 films with Mo(CO)6 and H2S as the Mo and S precursors, respectively. A self-limiting growth behavior is observed in the narrow ALD window of 155-175 °C. Long H2S feeding times are necessary to reduce the impurity contents in the films. The as-grown MoS2 films are amorphous due to the low growth temperature. Post-annealing at high temperatures under a H2S atmosphere efficiently improves the film properties including the crystallinity and chemical composition. An extremely uniform film growth is achieved even on a 4 inch SiO2/Si wafer. These results demonstrate that the current ALD process is well suited for the synthesis of MoS2 layers for application in industry.
Two-dimensional
(2-D) metal chalcogenides have received great attention
because of their unique properties, which are different from bulk
materials. A challenge in implementing 2-D metal chalcogenides in
emerging devices is to prepare a well-crystallized layer over large
areas at temperatures compatible with current fabrication processes.
Tin monosulfide, a p-type layered semiconductor with
a high hole mobility, is a promising candidate for realizing large-area
growth at low temperatures because of its low melting point. However,
tin sulfides exist in two notable crystalline phases, SnS and SnS2. Therefore, it is imperative to control the oxidation state
of Sn to achieve a pure SnS film. Here, the synthesis of SnS thin
films by atomic-layer-deposition (ALD) is demonstrated using bis(1-dimethylamino-2-methyl-2-propoxy)tin(II)
and H2S as Sn and S sources, respectively, over a wide
temperature window (90–240 °C). Impurities such as carbon,
oxygen, and nitrogen were negligibly detected. The morphological evolution
of plate-like orthorhombic SnS grains was observed above 210 °C.
Moreover, properties of thin film transistors and gas sensors using
SnS films as the active layers were investigated. The SnS ALD process
would provide promising opportunities to exploit the intriguing properties
of the 2-D metal chalcogenides for realizing emerging electronic devices.
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