Featured Application: Concentrated solar power (CSP) plant with open volumetric receiver.Abstract: By using metallurgical slag from an electric arc furnace that is otherwise not recycled but deposited as an inventory material in thermal energy storage for concentrated solar power plants, it is possible to make a significant step forward in two transformation processes: energy and raw materials. As this type of slag has not been considered as an inventory material for this purpose, it is important to clarify fundamental questions about this low-cost material and its storage design. In this paper, design studies of slag-based thermal energy storage are carried out. Different slag-specific design concepts are developed, calculated and evaluated by a method based on established management tools. Finally, concepts for further investigations are defined. The highest aptitude value and the lowest risk value are achieved by the vertical storage design with axial flow direction. Therefore, it is taken as the lead concept and will be considered in complete detail in further research. Also, a closer look, but not as detailed as the lead concept, is taken at the horizontal storage with axial flow and the vertical storage with radial flow direction.In CSP plants, molten salt technologies have been extensively deployed in CSP applications for the storage of thermal energy prior to steam or electricity generation. An example among many is the Solana power plant with 280 MWe and a storage system able to supply full power for six hours. [2] The technology of regenerator-type storage is less developed, but has the potential for higher efficiency and lower costs. In particular, the application of regenerators in CSP power plants with an open volumetric receiver seems to be a promising approach, as shown in Figure 1.

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Thermal energy storage (TES) systems are key components for concentrated solar power plants to improve their dispatchability and for shifting the energy production efficiently to high revenue periods. The commercial state of the art is the molten salt two tank storage technology. However, this TES confronts some issues like freezing and decomposition, which require continued technical attention. Furthermore, the molten salt itself is very expensive compared to other storage materials. A TES option that possesses a high cost reduction potential and the ability to increase the whole power plant efficiency is the regenerator-type energy storage. Here, a packed bed inventory of waste metallurgical slag from electric arc furnace (EAF) can achieve further cost reduction. Despite previous studies regarding the use of steelmaking slag as an inventory material for thermal energy storages, there are still basic questions to be answered. This work presents experimental thermal performance and thermo-structural stability studies of slag-based TES, obtained during the European project REslag. The EAF slag and different insulation options were tested for their thermomechanical strength in a uniaxial compression test rig. The thermal cyclic behavior was investigated in a pilot TES plant with temperatures up to 700 °C. The experimental results confirm the suitability of steelmaking slag as thermal energy storage inventory material. Furthermore, a comparison of experimental and simulation model results shows an agreement of over 90%.