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Ultrasound based on-line cleaning for membrane filtration of industrial wastewater was studied. An ultrasonic transducer was assembled in the membrane module in order to get an efficient cleaning of membranes in fouling conditions. The focus of the studies was on the effects of the ultrasound propagation direction and frequency as well as the transmembrane pressure. The more open the membrane was the easier the membrane became plugged by wastewater colloids, when the ultrasound propagation direction was from the feed flow side of the membrane. If the membrane was tight enough, the ultrasound irradiated from the feed side of the membrane increased the flux significantly. However, in the circumstances studied, the power intensity needed during filtration was so high that the membranes eroded gradually at some spots of the membrane surface. It was discovered that the ultrasonic field produced by the used transducers was uneven in pressurised conditions. On the other hand, the ultrasound treatment at atmospheric pressure during an intermission pause in filtration turned out to be an efficient and, at the same time, a gentle method in membrane cleaning. The input power of 120 W (power intensity of 1.1 W/cm2) for a few seconds was sufficient for cleaning. The flux improvement was significant when using a frequency of 27 kHz but only minor when using 200 kHz.

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In this study, membrane filtration as an internal purification method, "the kidney", in the pulp and paper industry is discussed. Membrane filtration is economically competitive and a very versatile process. It can be used to remove the enriched organic and/or inorganic loads either partially or totally from, for example, the mechanical pulping and paper making water circuits and it can be applied to various points within the process. With the so-called shear enhanced membrane modules very high fluxes, in ultrafiltration about 400 L/(m2h) and in nanofiltration fluxes almost 200 L/(m2h), have been obtained. Depending on the membrane, suspended solids (microfiltration), polysaccharides, extractives and high molar mass lignous substances (ultrafiltration) and multivalent salts (nanofiltration) can be removed. Ultrafiltration permeate can well be used in paper machine showers to replace fresh water. The quality of the nanofiltration permeate is significantly higher than that of ultrafiltration. The membrane processes can be enhanced by various pre-treatment techniques to produce higher permeate fluxes and to eliminate membrane fouling. Such pre-treatment methods are, e.g., chemical treatment, ozonation and biological treatment. The most cost-effective processes were chemical flocculation, pH adjustment and thermophilic aerobic biological treatment.