Kinetics of lactose hydrogenation to lactitol, an alternative sweetener, over Mo-promoted sponge nickel slurry
catalyst in aqueous solutions was studied. Hydrogenation experiments were carried out batchwise in a three-phase laboratory-scale reactor (300 mL, Parr Co.), operating at 20−70 bar and between 110 and 130 °C. The
main hydrogenation product was lactitol, while small amounts of lactobionic acid, lactulose, lactulitol, sorbitol,
and galactitol were detected as byproducts. The lactitol selectivity within the experimental range varied from
90 to 99%. The selectivity values improved as the hydrogen pressure increased and the reaction temperature
decreased. The effect of catalyst loading and catalyst deactivation during consecutive hydrogenation batches
was also studied. Fresh and recycled catalysts were characterized by nitrogen adsorption, X-ray photoelectron
spectroscopy (XPS), scanning electron microscopy (SEM), hydrogen temperature-programmed desorption
(TPD), and particle-size analysis. Recycled sponge nickel catalyst was able to adsorb less hydrogen compared
to fresh one, indicating active site poisoning. Of all byproducts, only lactobionic acid had an inhibiting effect
on lactose conversion rate and deactivated the catalyst. By lactobionic acid, deactivated catalyst can be
regenerated by controlled alkali wash. The kinetic data were modeled by Langmuir−Hinshelwood−Hougen−Watson (LHHW) kinetics, assuming surface reaction steps are rate determining. Noncompetitive adsorption
of molecular hydrogen and lactose was assumed. The fitting of the experimental data to the kinetic model
was carried out by a combined Simplex−Levenberg−Marquardt method. The model predicted the experimental
concentrations of lactose and lactitol very well. A reasonably good description of the byproducts was obtained.
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