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One of the recent trends in textile wastewater treatment has become catalytic ozonation. The necessity of effective color removal in a short treatment time is a standard during industrial implementation. At the same time, efficient chemical oxygen demand (COD), total organic carbon (TOC), and toxic by-product removal are highly expected. This study presents the results of a catalytic ozonation treatment. Three types of catalysts: a metal oxide (TiO2 as P25 by Degussa), activated carbon (nano-powder by Sigma, AC), and metal particles (platinum, 1% wt. supported on AC matrix by Sigma, Pt–AC) have been applied. The investigations were conducted for real industrial wastewater originated in textile dyeing with Reactive Black 5 dye (RB5). The experiments ran for the raw wastewater (without pretreatment), exposed blocking of the catalytic action by all used catalysts. The catalytic effect could be observed when catalytic ozonation was used as a polishing step after electrocoagulation (EC). Although the catalytic effect could be observe for all catalysts then, especially in the removal of colorless by-products, the AC was exposed as the most effective. This contributed to 35% and 40% of TOC and COD removal. While only 18% and 23% of TOC and COD were removed in the same process without AC. The decrease in toxicity was 30%. The results of the study revealed the complexity of the issue and resulted in an extensive discussion devoted to the basis of the catalytic activity of each catalyst.

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The “reactive” dyeing of textiles requires an application of low-molecular-weight salts (LMWS), such as NaCl or Na2SO4, as necessary auxiliary agents. LMWS acts only as a remediation factor and remains in the dyeing effluents constitute brine. The main goal of the presented study was to investigate the application of ozone technology for industrial textile wastewater highly polluted by LMWS. The study was divided into two parts. In Part 1, by-products accumulated during multi-recycling of the same wastewater was investigated. While Part 2 was devoted to the scaling up of ozonation process, Part 1 concerns the efficiency of textile wastewater ozonation carried out as a repeatable process. The sequence of wastewater treatment and textile dyeing was repeated four times in a closed loop using the same process water. Although the wastewater decolorization was efficient in the subsequent ozonation cycles, some adverse effects, such as an increase in chemical oxygen demand (COD) and self-buffering at pH 9.5–10.0, were suggested the accumulation of by-products. The preliminary detection of by-products by thin layer chromatography (TLC) revealed phenol and naphthol derivatives as the transformation products (TPs) of ozonation. Dyeing of cotton using purified wastewater (brine) resulted in very good DECMC color matching parameters (under 1.16), but only in the first recycling loop, and then the TPs affected the process.