In endoprosthetics alumina ceramic femoral heads have been established for many years and their outstanding wear characteristics are scientifically proven. The taper connection between the hard but brittle ceramic head and the metallic stem must be performed by the operating surgeon intraoperatively. Thereby it is left to the surgeon to interpret imprecise and strongly deviating instructions given from manufacturer to manufacturer. This study clarifies the enormously large variations of interpretation in the clinical everyday life based on interviews and force measurements during handling when assembling. In comparable situations the axial cone setting forces, applied by a total of 39 operating surgeons from German hospitals, varied between 273 N and 7848 N. An additional coupling strength examination in the laboratory shows that torque loadings necessary for loosening several cone connection designs are in the range of those occurring under usual in vivo situations. This leads to the conclusion that for low-force-connected cone tapers joint friction of the artificial hip joint can cause a rotation and thus a loosening of the ceramic head of the implant neck during everyday activities. The authors proclaim the urgent necessity for clear handling references and the supply of a reproducibly safe taper lock method.

ESKA-Ceram is a new material for use in hip endoprostheses, and comprises two-thirds polyurethane and one-third Al2O3 ceramic powder. Its wear rates are of a similar low order of magnitude as those reported for metal-metal and ceramic-ceramic combinations. A great advantage of the material is that it permits the production of asymmetrical inserts for acetabular cups.