Experimental and theoretical investigations concerning a long staggered labyrinth gas seal are presented. Accurate static measurements help to assess the influence of the entry swirl, the rotational speed and the pressure difference on the conservative and the nonconservative force. For a better understanding of the phenomena the forces in each cavity are investigated. A coupling between the circumferencial flow and the axial flow in the cavity is revealed. The theoretical results are obtained by a one-volume bulk-flow theory which is essentially based on the momentum equation in circumferencial direction and therefore neglects some effects caused by the axial flow. The experimental results are compared to calculated results.

Rotor-fluid interactions can cause self-excited shaft vibrations of high density turbomachinery. Often the amplitude of the vibrations reaches unacceptably high amplitudes and the scheduled power or running speed cannot be achieved. One of the most important sources of excitation is the flow through labyrinth seals. For a reliable design it is necessary to predict these forces exactly, including not only stiffness but also damping coefficients. As the forces in labyrinth gas seals are rather small only minimal experimental data is available for the comparison and validation of calculations. Meanwhile a new and easy-to-handle identification procedure enables the investigation of numerous seal geometrys. The paper presents dynamic coefficients obtained with a stepped labyrinth and the comparison with other seal concepts. [S0742-4795(00)00903-0]

The main goal of this paper is to improve identification methods for rotordynamic coefficients of labseals for turbines. This aim was achieved in joint effort of the Technische Universita¨t Mu¨nchen, working on experimental identification methods for rotordynamic coefficients, the University of Technology, Darmstadt, working on prediction methods, and Siemens AG, realizing the results. The paper focuses on a short comb-grooved labyrinth seal. Short labseals, amongst others the above mentioned comb-grooved labyrinth, were examined. by means of a very accurately measuring test rig. The rotor was brought into statically eccentric positions relative to the stator, in order to measure the circumferential pressure distribution as a function of pressure, rotating speed and entrance swirl. The data collected were used to validate results obtained with a numerical method. The theoretical approach is based on a commercial CFD tool, which solves the Navier Stokes equations using numerical methods. As a result, a detailed model of the flow within the test rig is produced. The efforts of computation here are greater than when compared with the likewise wide-spread Bulk flow models, however improved accuracy and flexibility is expected. As the validation of the model is successful, it could then be used to gain further insight in the flow within the seal, and to understand the results better. This showed that rotordynamic coefficients of labseals gained from different test rigs are not necessarily comparable.

The flow through labyrinth seals of turbomachinery generates forces which can cause self-excited vibrations of the rotor above the stability limit. The stability limit is reached at a specific rotating speed or power. The continuous growth of power density and rotating speed necessitates an exact prediction of the stability limit of turbomachinery. Usually the seal forces are described with dynamic coefficients. A new, easy-to-handle identification procedure uses the stability behavior of a flexible rotor to determine the dynamic coefficients. Systematic measurements with a great number of labyrinth seal geometries lead to reasonable results and demonstrate the accuracy and sensitivity of the procedure. A comparison of the various methods used to minimize the excitation indicates which seal is more stable and will thus improve the dynamic behavior of the rotor.

Rotor-fluid interactions can cause self-excited shaft vibrations of high density turbomachinery. Often the amplitude of the vibrations reaches unacceptably high amplitudes and the scheduled power or running speed cannot be achieved. One of the most important sources of excitation is the flow through labyrinth seals. For a reliable design it is necessary to predict these forces exactly, including not only stiffness but also damping coefficients. As the forces in labyrinth gas seals are rather small only minimal experimental data is available for the comparison and validation of calculations. Meanwhile a new and easy-to-handle identification procedure enables the investigation of numerous seal geometrys. The paper presents dynamic coefficients obtained with a stepped labyrinth and the comparison with other seal concepts.