This paper describes how damage propagation can be modeled within the modules of aircraft gas turbine engines. To that end, response surfaces of all sensors are generated via a thermo-dynamical simulation model for the engine as a function of variations of flow and efficiency of the modules of interest. An exponential rate of change for flow and efficiency loss was imposed for each data set, starting at a randomly chosen initial deterioration set point. The rate of change of the flow and efficiency denotes an otherwise unspecified fault with increasingly worsening effect. The rates of change of the faults were constrained to an upper threshold but were otherwise chosen randomly. Damage propagation was allowed to continue until a failure criterion was reached. A health index was defined as the minimum of several superimposed operational margins at any given time instant and the failure criterion is reached when health index reaches zero. Output of the model was the time series (cycles) of sensed measurements typically available from aircraft gas turbine engines. The data generated were used as challenge data for the Prognostics and Health Management (PHM) data competition atPHM'08.
The estimation of remaining useful life (RUL) of a faulty component is at the centre of system prognostics and health management. It gives operators a potent tool in decision making by quantifying how much time is left until functionality is lost. RUL prediction needs to contend with multiple sources of errors, like modelling inconsistencies, system noise and degraded sensor fidelity, which leads to unsatisfactory performance from classical techniques like autoregressive integrated moving average (ARIMA) and extended Kalman filtering (EKF). The Bayesian theory of uncertainty management provides a way to contain these problems. The relevance vector machine (RVM), the Bayesian treatment of the well known support vector machine (SVM), a kernel-based regression/classification technique, is used for model development. This model is incorporated into a particle filter (PF) framework, where statistical estimates of noise and anticipated operational conditions are used to provide estimates of RUL in the form of a probability density function (pdf). We present here a comparative study of the above-mentioned approaches on experimental data collected from Li-ion batteries. Batteries were chosen as an example of a complex system whose internal state variables are either inaccessible to sensors or hard to measure under operational conditions. In addition, battery performance is strongly influenced by ambient environmental and load conditions.
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