Self-propagating reactions in Al/Ni nanostructured multilayer foils are examined both experimentally and computationally to determine the impact of variations in reactant spacing on reaction properties. Heats of reaction and reaction velocities have been characterized as a function of average bilayer spacing for sputter-deposited, single-bilayer foils (having a uniform bilayer spacing) and for dual-bilayer foils (having two different bilayer spacings that are labeled thick and thin). In the latter case, the spatial distribution of the thick and thin bilayers is found to have a significant effect on reaction velocity, with coarse distributions leading to much higher reaction velocities than fine distributions. Numerical simulations of reaction velocity match experimental data well for most spatial distributions, with the exception of very coarse distributions or distributions containing very small bilayer spacings. A simple model based on thermal diffusivities and reaction velocities is proposed to predict when the spatial distribution of thick and thin bilayers becomes coarse enough to affect reaction velocity. This combination of experiment and simulation will allow for more effective design and prediction of reaction velocities in both sputter-deposited and mechanically processed reactive materials with variable reactant spacings.

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Effect of varying bilayer spacing distribution on reaction heat and velocity in reactive Al/Ni multilayers J. Appl. Phys. 105, 083504 (2009); 10.1063/1.3087490Modeling of the self-propagating reactions of nickel and aluminum multilayered foils Deposition and characterization of a self-propagating CuO x / Al thermite reaction in a multilayer foil geometry High temperature, self-propagating reactions are observed in vapor-deposited Al/Zr multilayered foils of overall atomic ratios 3 Al:1 Zr and 2 Al:1 Zr and nanoscale layer thicknesses; however, the reaction velocities do not exhibit the inverse dependence on bilayer thickness that is expected based on changes in the average diffusion distance. Instead, for bilayer thicknesses of 20-30 nm, the velocity is essentially constant at $7.7 m/s. We explore several possible explanations for this anomalous behavior, including microstructural factors, changes in the phase evolution, and phase transformations in the reactant layers, but find no conclusive explanations. We determine that the phase evolution during self-propagating reactions in foils with a 3 Al:1 Zr stoichiometry is a rapid transformation from Al/Zr multilayers to the equilibrium intermetallic Al 3 Zr compound with no intermediate crystalline phases. This phase evolution is the same for foils of 90 nm bilayer thicknesses and foils of bilayer thicknesses in the range of 27 nm to 35 nm. Further, for foils with a bilayer thickness of 90 nm and a 3 Al:1 Zr overall chemistry, the propagation front is planar and steady, in contrast to unsteady reaction fronts in foils with 1 Al:1 Zr overall chemistry and similar bilayer thicknesses. V C 2013 AIP Publishing LLC. [http://dx.