The object of this study is to highlight one the most encountered problems in the sheet metal forming. Cases of rupture on the mild steel sheet were recorded in a deep drawing workshop, during the forming operation of the wheelbarrows. The phenomenon appearance, led us to carry out a study of the material behavior during the metal forming. A characterization of the material is proposed and 3D simulations of the forming operation were performed on the finite element code Abaqus/CAE Explicit. The objective is to highlight the influence of the different deep drawing parameters on the sheet behavior during the deformation, especially the holding force, the die radius, the coefficient of friction between the contact surfaces and the punch velocity.The results are summarized in a representation of the strain curves in the three directions of the drawn part at the end of deep drawing operation, localization of the sheet areas which present a risk of tearing and the proposals to avoid this phenomenon depending on the variation of the operating parameters.
This work is a contribution to a normative approach of noise assessment in the professional environment. It permits the identification of the affected workstations on the one hand and on the other hand it constitutes an important support to the preoccupations of the impact study on the environment in plants. It also informs us on the adequate preparation of the procedures required by the Environmental Management System (ISO 14001) being implemented in steel-making complex ArcelorMittal Algeria. It constitutes an answer to the recommended environmental politics.The proposed calculation methods are verified according to the recognized sources (ISO 9612, 2009) and the results will be estimated in relation to the legal thresholds recommended by international bodies. The methodology for measuring the noise exposure levels has been done according to the following steps: work analysis; selection of measurement strategy; measurements; error handling and uncertainty evaluations; calculations; and presentation of results. This will lead us to an implementation of a corrective and preventive action plan intended to master this occupational risk carrying prejudice to the health of the workers.
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