Transparent conducting electrodes (TCEs) have been made on flat, flexible, and curved surfaces, following a crack template method in which a desired surface was uniformly spray-coated with a crackle precursor (CP) and metal (Ag) was deposited by vacuum evaporation. An acrylic resin (CP1) and a SiO2 nanoparticle-based dispersion (CP2) derived from commercial products served as CPs to produce U-shaped cracks in highly interconnected networks. The crack width and the density could be controlled by varying the spray conditions, resulting in varying template thicknesses. By depositing Ag in the crack regions of the templates, we have successfully produced Ag wire network TCEs on flat-flexible PET sheets, cylindrical glass tube, flask and lens surface with transmittance up to 86%, sheet resistance below 11 Ω/□ for electrothermal application. When used as a transparent heater by joule heating of the Ag network, AgCP1 and AgCP2 on PET showed high thermal resistance values of 515 and 409 °C cm(2)/W, respectively, with fast response (<20 s), requiring only low voltages (<5 V) to achieve uniform temperatures of ∼100 °C across large areas. Similar was the performance of the transparent heater on curved glass surfaces. Spray coating in the context of crack template is a powerful method for producing transparent heaters, which is shown for the first time in this work. AgCP1 with an invisible wire network is suited for use in proximity while AgCP2 wire network is ideal for use in large area displays viewed from a distance. Both exhibited excellent defrosting performance, even at cryogenic temperatures.
Monitoring live movements of human body parts is becoming increasingly important in the context of biomedical and human machine technologies. The development of wearable strain sensors with high sensitivity and fast response is critical to address this need. In this article, we describe the fabrication of a wearable strain sensor made of a Au micromesh partially embedded in polydimethylsiloxane substrate. The sensor exhibits a high optical transmittance of 85%. The effective strain range for stretching is 0.02%−4.5% for a gauge factor of over 10 8 . In situ scanning electron imaging and infrared thermal microscopy analysis have revealed that nanometric break junctions form throughout the wire network under strain; strain increases the number of such junctions, leading to a large change in the sheet resistance of the mesh. This aspect has been examined computationally with the findings that wire segments break successively with increasing strain and resistance increases linearly for lower values of strain and nonlinearly at higher values of strain because of formation of current bottlenecks. The semi-embedded nature of these Au microwires allows the broken wires to retract to the original positions, thus closing the nanogaps and regaining the original low resistance state. High repeatability as well as cyclic stability have been demonstrated in live examples involving human body activity, importantly while mounting the sensor in strategic remote locations away from the most active site where strains are highest.
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