Multicomponent, high‐entropy alloys (HEAs) are promising candidates for replacing conventional alloys in high‐temperature applications. Herein, the high‐temperature corrosion of AlCrFeNiX0.5 (X = Co, Mo) is investigated. The samples are tested for their oxidation resistance at temperatures up to 1200 °C for 120 h and their behavior in NaCl/Na2SO4 at 900 °C for 96 h. They are benchmarked against commercial alloys such as FeCrAl. Despite the same contents of Al and Cr, the HEAs form different oxide layers showing very different oxidation resistance. The type of oxide is related to the multiphase microstructure. The samples exhibit different amounts of ordered and unordered body‐centered cubic (bcc) phase. The Co‐containing specimen shows an oxidation resistance that performs similarly well as FeCrAl. Its behavior is ascribed to the formation of an Al2O3 layer, which is very stable at high temperatures. The sample with X = Mo exhibits an additional Mo‐rich sigma phase, thus posing the risk of catastrophic oxidation. However, the Mo‐containing HEA is more resistant in the environment of molten salt. Preoxidation treatment at a lower oxygen partial pressure proves to prolong life span of the Mo‐containing HEA in hot air. Furthermore, a positive impact on oxidation resistance by addition of Y is affirmed.

A high-performance tool steel with the nominal composition Fe85Cr4Mo8V2C1 (wt%) was processed by three different manufacturing techniques with rising cooling rates: conventional gravity casting, centrifugal casting and an additive manufacturing process, using laser powder bed fusion (LPBF). The resulting material of all processing routes reveals a microstructure, which is composed of martensite, austenite and carbides. However, comparing the size, the morphology and the weight fraction of the present phases, a significant difference of the gravity cast samples is evident, whereas the centrifugal cast material and the LPBF samples show certain commonalities leading finally to similar mechanical properties. This provides the opportunity to roughly estimate the mechanical properties of the material fabricated by LPBF. The major benefit arises from the required small material quantity and the low resources for the preparation of samples by centrifugal casting in comparison to the additive manufacturing process. Concluding, the present findings demonstrate the high attractiveness of centrifugal casting for the effective material screening and hence development of novel alloys adapted to LPBF-processing.

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