Catalytic
ring-opening dehydration of tetrahydrofuran (THF), itself
a product of decarbonylation and reduction of biomass-derived furfural,
yields 1,3-butadiene, an important monomer in rubbers and elastomers.
It is demonstrated that dehydra-decyclization of THF with phosphorus-containing
siliceous self-pillared pentasil (SPP) or MFI structure exhibits high
selectivity to butadiene (85–99%) at both low (9%) and high
(89%) conversion of THF. High selectivity to pentadiene and hexadiene
was also obtained from 2-methyl-tetrahydrofuran and 2,5-dimethyl-tetrahydrofuran,
respectively, with phosphorus-containing, all-silica zeolites.
Catalytic hydrogenation of itaconic acid (obtained from glucose fermentation) yields 3-methyl-tetrahydrofuran (3-MTHF), which then undergoes catalytic dehydra-decyclization to isoprene. It is demonstrated that a one-pot cascade reaction converts itaconic acid to 3-MTHF at ∼80% yield with Pd−Re/C catalyst and 1000 psig H 2 . Subsequent gas-phase catalytic ring opening and dehydration of 3-MTHF with phosphorus-containing zeolites including P-BEA, P-MFI, and P-SPP (self-pillared pentasil) exhibits 90% selectivity to dienes (70% isoprene, 20% pentadienes) at 20−25% conversion.
The Brønsted acid site densities of ZSM-5, BEA and single unit cell self-pillared pentasil (SPP) zeolites of varying Si/Al ratios were measured using a new technique, reactive gas chromatography (RGC), which utilizes alkylamine decomposition to selectively count Brønsted acid sites.
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