Silver nanowires (AgNWs) and nanoparticles (AgNPs) have been synthesized to facilitate hydroxide-exchange membrane fuel cell development and commercialization. AgNWs and AgNPs with variable diameters (25-60 nm AgNWs, 2.4-30 nm AgNPs) have been studied with rotating-disk electrode experiments to examine the impact of size and morphology on the oxygen reduction reaction (ORR). Although a detrimental particle size effect is observed, AgNWs exceed the specific activity of bulk polycrystalline Ag. AgNWs with a diameter of 25 nm further exceed the ORR specific and mass activity of 2.4 nm AgNPs 5.3 times and by 16 %, respectively. Rotating ring-disk electrode testing demonstrates minimal peroxide formation on AgNWs; peroxide production increases with the use of AgNPs by as much as an order of magnitude and further increases with particle size reduction. Silver catalysts demonstrate alcohol tolerance for ORR, illustrating the benefit of silver and AgNWs as catalysts in hydroxide and alcohol hydroxide-based fuel cells.

Palladium (PdNTs) and gold nanotubes (AuNTs) were synthesized by the galvanic displacement of silver nanowires. PdNTs and AuNTs have wall thicknesses of 6 nm, outer diameters of 60 nm, and lengths of 5-10 and 5-20 μm, respectively. Rotating disk electrode experiments showed that the PdNTs and AuNTs have higher area normalized activities for the oxygen reduction reaction (ORR) than conventional nanoparticle catalysts. The PdNTs produced an ORR area activity that was 3.4, 2.2, and 3.7 times greater than that on carbon-supported palladium nanoparticles (Pd/C), bulk polycrystalline palladium, and carbon-supported platinum nanoparticles (Pt/C), respectively. The AuNTs produced an ORR area activity that was 2.3, 9.0, and 2.0 times greater than that on carbon-supported gold nanoparticles (Au/C), bulk polycrystalline gold, and Pt/C, respectively. The PdNTs also had lower onset potentials than Pd/C and Pt/C for the oxidation of methanol (0.236 V), ethanol (0.215 V), and ethylene glycol (0.251 V). In comparison to Pt/C, the PdNTs and AuNTs further demonstrated improved alcohol tolerance during the ORR.