The microstructure and mechanical properties of abalone shell were studied. It was found that fracture strength, αf, is 180 MPa, and fracture toughness, KIC, is 7 ± 3 MPa-m1/2; these values are comparable with or better than most “high technology” ceramic materials. The microarchitecture of the nacre section of the red abalone shell is similar to a “brick and mortar” structure, where CaCO3is the brick and organic matter is the mortar, constituting 95% and 5% of the microstructure by volume, respectively. This impressive combination of af and KIcvalues is attributed to the laminated structure of the shell with hard and thick (0.25±0.5 μm) CaCO3and superplastic and thin (20–30 nm) organic components. Although there are several toughening mechanisms operating in the shell, fractographic studies identified sliding of CaCO3layers and bridging by the organic layers to be the most effective ones. These phases also have a strong interface. The results of our experiments are discussed in the context of using abalone shell as a model for the design of synthetic laminates such as cermet (ceramic-metal) and cerpoly (ceramic-polymer) composites.

Biomimetic design and processing of laminated B4C-Al cermets, based on knowledge gained from the microstructure-property characterization of abalone shells, is described. In the nacre section of the shell, the microstructure is highly organized as CaCO3(aragonite) crystals, with a thickness of 0.25 μm, separated by a layer of organic matter 300–500 Å thick. This organization forms a miniature “brick and mortar” microstructure. The resultant strength and fracture toughness of the nacre, i.e., 180 MPa and 7 MPa-m1/2, are many orders of magnitude higher than those of monolithic CaCO3. The processing of laminated B4C-Al cermets, based on the microstructure of the nacre, was performed by a combination of tape casting of the ceramic and infiltration of the metal. The resultant cermets displayed a 40% increase in both fracture toughness and strength over monolithic B4C-Al cermets.