The inhibition effect of Sn 2+ on the anodic dissolution of Fe-0.05C steel was investigated electrochemically in a solution of 0.2 M HClO 4 . Anodic currents were suppressed in the presence of Sn 2+ , and the suppression behavior depended on the concentration of Sn 2+ and the electrode potentials. The experimental condition for the current suppression is explained by the theory of underpotential deposition (UPD). X-ray photoelectron spectroscopy (XPS) depth analysis revealed the deposition of metallic Sn on the steel, while inductively coupled plasma-mass spectrometry (ICP-MS) analysis demonstrated that the Sn layer thickness was monolayer-level. This strongly suggests that the anodic dissolution of iron was suppressed by the UPD of Sn. The proposed mechanism for corrosion inhibition by Sn-UPD also explains the superior corrosion resistance of Sn-bearing steel under atmospheric environments.
This study investigated the effects of Ni addition on the corrosion resistance of steel in subtropical seashore environments. Carbon steel and 3, 5, and 7% Ni steels were exposed in such an environment for a year. Addition of Ni depressed the corrosion rate of steels and number of cracks in the rust layer. Quantitative and three-dimensional measurement of the cracks with a wide range of widths and volumes in the rust layer was carried out for the exposed steel specimens using the mercury intrusion method. The total crack volume in the rust layers on 5% Ni steel was 60% lower than that for the carbon steel. It is considered that rust layers with less crack volume suppressed Clmigration through the rust layer. The Cl concentration near the metal interface was relatively lower in the 5% Ni steel by EPMA analysis. And the rust layer on 5% Ni steel also showed a higher permeation resistance than that formed on carbon steel. Considering the formation of rust layers with less volume crack on Ni-added steel based on Morcillo's model, it is concluded that the Ni addition promoted the formation of a-FeOOH and suppressed the reduction of γ -and β-FeOOH, thus resulting in a more intact rust layer.
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