To support the design and operation of the decontamination system using KURION media for the treatment of highly contaminated water accumulated in Fukushima Daiichi Nuclear Power Station, Central Research Institute of Electric Power Industry has urgently carried out many kinds of research and development programs to support the operation of the decontamination system using columns filled with three kinds of KURION media (H, AGH and SMZ). Since the contaminated water at Fukushima Daiichi Nuclear Power Station contained seawater and oil, the effects of sea salt and dissolved oil on Cs adsorption behavior were examined closely by batch type. The concentration of sea salt in the solutions was varied between 0.0 and 3.4 wt%. The Cs adsorption capacity of KURION herschelite in seawater decreased to nearly 1/10th of that in pure water, but it was still concluded that herschelite has sufficient adsorption capacity to remove Cs from the contaminated water. The effect of dissolved oil could be ignored because of its low solubility in seawater. Langmuir-type adsorption isotherm equations, which can be applied for estimating Cs adsorption in sea salt containing water, were developed.

The kinetic characteristics of the column were necessary property to be understood before actual operation. Hence, a functional small-scale zeolite column system was installed for conducting the experiments to understand decontamination behaviors. Each column has a 2 cm inner diameter and a 12 cm height, and 12 g of zeolite-type media was packed into the column. The column experiments were carried out with Kurion-zeolite, herschelite, at different feed rates of simulated water with different concentrations of Cs and sea salt. As expected from equilibrium ion-exchange isotherms obtained for KURION-herschelite, the adsorption of Cs is hampered by the existence of sea salt ratio. The difference in breakthrough behaviors can be ascribed to the difference in sea salt ratio. Above 1000 bed volumes, the adsorption rate of Cs was the same at a solution velocity of between 14 and 81 cm/min. Under the condition of a 3.4 wt% sea salt ratio, the performance of the media supplied by KURION was in the order surfactant modified zeolite < silver-impregnated engineered herschelite = herschelite (H). This result was suggested to evaluate the performance of KURION media on the actual columns.

A simulation code was developed to evaluate the performance of the cesium adsorption instrument operating in Fukushima Daiichi Nuclear Power Station. Since contaminated water contains seawater whose salinity is not constant, a new model was introduced to the conventional zeolite column simulation code to deal with the variable salinity of the seawater. Another feature of the cesium adsorption instrument is that it consists of several columns arranged in both series and parallel. The spent columns are replaced in a unique manner using a merry-go-round system. The code is designed by taking those factors into account. Consequently, it enables the evaluation of the performance characteristics of the cesium adsorption instrument, such as the time history of the decontamination factor, the cesium adsorption amount in each column, and the axial distribution of the adsorbed cesium in the spent columns. The simulation is conducted for different operation patterns and its results are given to Tokyo Electric Power Company (TEPCO) to support the optimization of the operation schedule. The code is also used to investigate the cause of some events that actually occurred in the operation of the cesium adsorption instrument.

Hydrogen diffusion behavior in a cesium adsorption vessel is assessed. The vessel is used to remove radioactive substance from contaminated water, which is proceeded from Fukushima accident. Experiment and numerical calculation are conducted to clarify the characteristics of natural circulation in the vessel. The natural circulation arising from the temperature difference between inside and outside the vessel is confirmed. We develop an evaluation model to predict the natural circulation and its prediction agrees well with the results obtained by the experiment and the calculation. Using the model, we predict steady and transient behavior of hydrogen concentration. Results indicate that hydrogen concentration is kept lower than the flammability limit when the short vent pipe is open.

Problems with erosion caused by water droplet impingement occur in high-temperature and high-pressure pipelines and in steam turbines in energy conservation systems and power plants. Advances in material development and the use of highly resistant materials are needed in order to insure a high-performance level of plant maintenance. The use of ceramic coatings or intermetallic diffusion coatings on pipe steels is thought to be bene cial for the improvement of corrosion and erosion resistance. Aluminizing diffusion coatings on a few types of steel tubes with different coating thicknesses were prepared for this experiment. Erosion tests on water droplet impingement were conducted on the internal surface of tubes at a droplet velocity of 148 m s −1 using a water droplet testing apparatus. Erosion resistance was evaluated based on the incubation period and an average damage-depth rate for aluminizing diffusion coatings and steel substrates. Hardness distributions of the coating materials on cross-sectional surfaces revealed a harder layer on the surface, a functional gradient hard layer, and a soft steel substrate. EDX analyses on aluminizing diffusion coatings showed irregularly large grains of alumina, a microstructural intermetallic compound of Al-Fe-C with small grains of alumina, and an Al-Fe-C gradient diffusion layer toward the substrate. Good erosion resistance was obtained with a microstructural intermetallic compound layer with small grains of alumina. However, the erosion resistance of the diffusion layer with large grains of alumina was inferior. The erosion resistance depended on the combinations of the diffusion layer, alumina grains, and steel substrate, but not necessarily on the thickness of the diffusion layers. [