This study evaluates the environmental impact assessment of sustainable pig farm via management of nutrient and co-product flows in the farm. Manure management and biogas production are among the most promising pathways towards fully utilizing organic waste within a circular bioeconomy as the most environmentally friendly solution mitigating gaseous emissions and producing bioenergy and high-quality bio-fertilizers. The concept of farm management includes rearing pig, growing all the feeds needed, and managing the nutrients and co-product flows in the farm. A consequential life cycle assessment (LCA) was performed to examine three scenarios in which all the generated manure is used as fertilizer for barley cultivation and mineral fertilizer is used where necessary (SC1); produced surplus straw is used for thermal energy generation and maize is used for sale, substituting maize biomass in the market (SC2); and all co-products are circulated in a closed system (SC3). The functional unit (FU) was defined as a “farm with 1000 fattening pigs at farm gate”. The analysis showed that heat generation from wheat, barley and legumes straw has a significantly higher positive environmental impact than the use of these cereal straw for biogas production. The partial replacement of mineral fertilizers with digestate has positive environmental effects in terms of abiotic depletion, photochemical oxidation, terrestrial ecotoxicity, freshwater aquatic ecotoxicity, human toxicity, and marine aquatic ecotoxic aspects. The amount of digestate generated on a farm is not sufficient to completely eliminate the use of mineral fertilizers for plant fertilization. The generated pig manure (SC1) and digestate (SC2) is only enough for the fertilization of 8.3% of the total cultivated land of farm applying 22.9 t/ha rate.
This study is aimed at predicting the Sicilian potential biogas production, using the Organic Fraction of Municipal Solid Waste (OFMSW), animal manure and food industry by-products, in a region where only one biogas plant using MSW and one co-digestion plant are nowadays available. The statistical data about OFMSW, the number of animals bred in medium and large farms and the amounts of by-products of food processing industries were evaluated, in order to compute the Sicilian potential biogas and energy production. The OFMSW produced in Sicily, that is 0.8 million tons ca. per year (37% of MSW), could be used in a bio-reactor, together with other raw materials, for Anaerobic Digestion (AD) process, producing biogas and “digestate”. Moreover, 3.03 million tons ca. of manure, collected in medium and large animal husbandry farms (where cows, pigs and poultry are bred), and 350 thousand tons ca. of by-products, collected in food processing industries (pomace from olive oil mills and grape marc from wineries), might be used for AD process. The Sicilian potential biogas production from the AD of the above raw materials is 170.2 millions of m3, that is equal to 1023.4 GWh of energy per year, of which 484 GWh from animal manure, 303 GWh from OFMSW and 236.4 GWh from food industry by-products. The highest biogas production is in the province of Palermo (35.6 millions of m3), Ragusa (30.8 millions of m3) and Catania (22.8 millions of m3), having a potential energy production of 213.8, 185 and 137 GWh, respectively.
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