Additive manufacturing processes are gaining more importance in the industrial production of metal components, as they enable complex geometries to be produced with less effort. The process parameters used to manufacture a wide variety of components are currently kept constant and closed-loop controls are missing. However, due to the part geometry that causes varying heat flow to neighbouring powder and solidified sections or due to deviations in the atmosphere caused by fumes within the work area, there are changes in the melt pool temperature. These deviations are not considered by system control, so far. It is, therefore, advisable to measure the melt temperature with sensors and to regulate the process. This work presents an approach that enables fast process control of the melt pool temperature and combines a closed-loop control strategy with a feedforward approach. The control strategies are tested by proof-of-concept experiments on a bridge geometry and partly powder-filled steel plates. Furthermore, results of a finite element simulation are used to validate the experimental results. Combining closed-loop and feedforward control reduces the temperature deviation by up to 90%. This helps to prevent construction errors and increases the part quality.

High-throughput experimentation methods determine characteristic values, which are correlated with material properties by means of mathematical models. Here, an indentation method based on laser-induced shock waves is presented, which predicts the material properties, such as hardness and tensile strength, by the induced plastic deformation in the substrate material. The shock wave pushes a spherical indenter inside a substrate material. For reproducible indentations, the applied load is of importance. To compare different processes and process parameters, the measured plastic deformation is normalized by the applied load. However, eccentric irradiation leads to altered beam profiles on the surface of spherical indenters and the angle of incidence is changed. Thus, the influence of eccentric irradiation is studied with an adapted time-resolved force measurement setup to determine the required positioning tolerances. The spherical indenter is placed inside a cylindrical pressure cell to increase the laser-induced shock pressure. From the validated time-resolved force measurement method we derive that deviations from the indentation forces are acceptable, when the lateral deviation of the beam center, which depends only on the alignment of the setup, does not exceed ± 0.4 mm. A vertical displacement from the focus position between -3.0 mm and + 2.0 mm still leads to acceptable deviations from the indentation force.