No abstract

Roll-to-Roll (R2R) processing is a common processing method for flexible photoelectric film materials. Due to the physical properties of the materials, the change in the performance of the R2R processing equipment can easily cause deformation of the flexible film material, it is particularly important to predict the performance degradation of the processing equipment. Based on the accuracy and real-time requirements of performance degradation prediction, a PTS-FNN model for performance degradation prediction was proposed in this paper, which combines the Possibilistic C-Means (PCM) fuzzy clustering and Takagi–Sugeno Fuzzy Neural Network (TS-FNN). We also studied the PCM classification algorithm of input data of PTS-FNN model, the predecessor network of TS-FNN prediction model and the construction method of post-component network. Finally, the implementation process of PCM classification algorithm and TS-FNN prediction model were given. The R2R processing equipment health prediction experiment system was built and the PTS-FNN model experiment was carried out. The experimental results showed that the training time of PTS-FNN model was 50.37% less than the standard TS-FNN prediction model. The prediction accuracy increased by 5.48%, and the PTS-FNN had no error in the judgment of state 1 and state 4.

Performance feature extraction is the primary problem in equipment performance degradation assessment. To handle the problem of high-dimensional performance characterization and complexity of calculating the performance indicators in flexible material roll-to-roll processing, this paper proposes a PCA method for extracting the degradation characteristic of roll shaft. Based on the analysis of the performance influencing factors of flexible material roll-to-roll processing roller, a principal component analysis extraction model was constructed. The original feature parameter matrix composed of 10-dimensional feature parameters such as time domain, frequency domain, and time-frequency domain vibration signal of the roll shaft was established; then, we obtained a new feature parameter matrix Z org ∗ by normalizing the original feature parameter matrix. The correlation measure between every two parameters in the matrix Z org ∗ was used as the eigenvalue to establish the covariance matrix of the performance degradation feature parameters. The Jacobi iteration method was introduced to derive the algorithm for solving eigenvalue and eigenvector of the covariance matrix. Finally, using the eigenvalue cumulative contribution rate as the screening rule, we linearly weighted and fused the eigenvectors and derived the feature principal component matrix F of the processing roller vibration signal. Experiments showed that the initially obtained, 10-dimensional features of the processing rollers’ vibration signals, such as average, root mean square, kurtosis index, centroid frequency, root mean square of frequency, standard deviation of frequency, and energy of the intrinsic mode function component, can be expressed by 3-dimensional principal components F 1 , F 2 , and F 3 . The vibration signal features reduction dimension was realized, and F 1 , F 2 , and F 3 contain 98.9% of the original vibration signal data, further illustrating that the method has high precision in feature parameters’ extraction and the advantage of eliminating the correlation between feature parameters and reducing the workload selecting feature parameters.

Flexible photoelectric film is an anisotropic material. The slight change of equipment performance during processing is prone to cause deformation of the material. Therefore, it is important to predict the degradation of processing equipment performance. Since the performance degradation of flexible photoelectric film material Roll-to-Roll (R2R) processing equipment is a nonlinear process, this paper introduces an adaptive fuzzy clustering method to construct a fuzzy membership function model for calculating the performance degradation index of R2R processing equipment and studies the parameter solving method such as the AFCM division of the roller vibration data, the category center value of the fuzzy membership function, and the input data division area width. Finally, the performance degradation index calculation algorithm is designed. The roller shaft accelerated life test was carried out using self-made equipment. The test data were 1000 sets. The results showed that the root mean square eigenvalues and the kurtosis eigenvalues of the roller vibration data are sensitive to the performance degradation. The equipment performance curve described by the first and second types of performance degradation indicators was very stable in the early stage. After the 800th group, the curve continued to decrease, and the change was more severe, indicating that the performance degradation of the equipment is more serious. In the 980th group, the longer-lasting roller shaft was damaged, and the performance index value was about zero, which proved the correctness of the performance degradation prediction method proposed in this paper in calculating the performance degradation value of the equipment.