Nickel (Ni) catalysts
supported on mesoporous graphitic carbon
nitride (mpg-C3N4) were synthesized through
simple impregnation method with air and nitrogen calcination atmosphere
for CO methanation. The effects of pretreatment gas on catalyst structure,
surface characteristics, and Ni species reducibility were investigated.
Under air-calcination condition, the increase in specific surface
area of the catalyst can be ascribed to the creation of mesopores
and exfoliation of bulk mpg-C3N4 to form thin
sheets. However, excessive Ni content on the catalyst accelerated
the decomposition of the mpg-C3N4 support during
calcination. The catalysts calcined in nitrogen showed lower surface
area and fewer number of pores compared to air-treatment. The Ni/mpg-C3N4 catalyst calcined in air with Ni loading 10%
exhibited enhanced medium-temperature activity for CO methanation
with 79.7% CO conversion and 73.9% CH4 selectivity. This
finding can be explained by the formation of mpg-C3N4 thin sheets, which increased the number of catalyst active
sites. The CO methanation performance of Ni/mpg-C3N4 catalysts calcined in air was superior to those calcined
in nitrogen. Interestingly, CO2 formed by water–gas
shift reaction at 320 °C also contributed to the overall methane
formation through CO2 methanation. Therefore, mpg-C3N4 thin sheets can be an interesting support for
nickel catalyst for CO
x
methanation.
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