Mesoporous zeolite single-crystal catalysts are shown to be both more active and more selective than conventional zeolite catalysts in the alkylation of benzene with ethene. The superior catalytic properties are ascribed to improved mass transport in the mesoporous zeolite crystals. Thus, mesoporous zeolite single-crystal catalysts combine the high acidity, shape-selectivity, and hydrothermal stability of zeolites with the efficient mass transport that is typically achieved in mesoporous materials.

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A major factor governing the performance of catalytically active particles supported on a zeolite carrier is the degree of dispersion. It is shown that the introduction of noncrystallographic mesopores into zeolite single crystals (silicalite-1, ZSM-5) may increase the degree of particle dispersion. As representative examples, a metal (Pt), an alloy (PtSn), and a metal carbide (beta-Mo(2)C) were supported on conventional and mesoporous zeolite carriers, respectively, and the degree of particle dispersion was compared by TEM imaging. On conventional zeolites, the supported material aggregated on the outer surface of the zeolite particles, particularly after thermal treatment. When using mesoporous zeolites, the particles were evenly distributed throughout the mesopore system of the zeolitic support, even after calcination, leading to nanocrystals within mesoporous zeolite single crystals.

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