Cobalt nanowires with high aspect ratio have been synthesized via a solvothermal chemical process. Based on the shape anisotropy and orientation of the nanowire assemblies, a record high room-temperature coercivity of 10.6 kOe has been measured in Co nanowires with a diameter of about 15 nm and a mean length of 200 nm. As a result, energy product of the wires reaches 44 MGOe. It is discovered that the morphology uniformity of the nanowires is the key to achieving the high coercivity and high energy density. Nanowires of this type are ideal building blocks for future bonded, consolidated and thin film magnets with high energy density and high thermal stability.

The ternary compound, CuBi2O4, a 1:1 stoichiometric derivative of the two component oxides CuO and Bi2O3, has attracted attention from the solar water splitting and photocatalysis communities as a p-type semiconductor responsive to visible light. This study demonstrates that solution combustion synthesis (SCS) can be used to prepare powders not only of this compound but also nanocomposites with either CuO or Bi2O3 in excess. This was simply done by tuning the SCS precursor mixture composition. The synthesized crystalline samples were characterized by powder X-ray diffraction (with Rietveld refinement for phase purity), diffuse reflectance UV–visible spectroscopy, electron microscopy, and photoelectrochemical (PEC) techniques. The band structure and photoactivity of these oxides were probed by linear sweep voltammetry and by measuring their photoaction spectra (internal photon-to-electron conversion efficiency vs wavelength). The photoactivity (attributed to hydrogen evolution and CO2 photoreduction) was considerably improved in the CuO/CuBi2O4 nanocomposites because of electron transport of the photogenerated charge carriers between the CuBi2O4 and the CuO nanoparticles.

Extrusion based additive manufacturing of polymer composite magnets can increase the solid loading volume fraction with greater mechanical force through the printing nozzle as compared to traditional injection molding process. About 63 vol% of isotropic NdFeB magnet powders were compounded with 37 vol% of polyphenylene sulfide and bonded permanent magnets were fabricated while using Big Area Additive Manufacturing without any degradation in magnetic properties. The polyphenylene sulfide bonded magnets have a tensile stress of 20 MPa, almost double than that of nylon bonded permanent magnets. Additively manufactured and surface-protective-resin coated bonded magnets meet the industrial stability criterion of up to 175 °C with a flux-loss of 2.35% over 1000 h. They also exhibit better corrosion resistance behavior when exposed to acidic (pH = 1.35) solution for 24 h and also annealed at 80 °C over 100 h (at 95% relative humidity) over without coated magnets. Thus, polyphenylene sulfide bonded, additively manufactured, protective resin coated bonded permanent magnets provide better thermal, mechanical, and magnetic properties.

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Controlled synthesis of mesoporous iron oxide nanowire nanohybrids with enhanced visible light-driven photocatalytic activity.