This article describes the oxidation resistance of laser beam welds made from E110 zirconium alloy with a chromium coating obtained using multi-cathode magnetron sputtering. Oxidation tests of the welded Zr alloy without and with Cr coating were performed in an air atmosphere at 1100 °C for 2–90 min. Then, analysis of their cross-section microstructure in different regions (weld, heat-affected, and bulk zones) was done using optical microscopy. Hardness measurements and three-point bending tests demonstrated the hardening of the Cr-coated welded Zr alloy after the oxidation that is discussed in the article. Brittle fracture behavior was observed for uncoated Zr weld even after a short period of high-temperature oxidation.

The hydrogenation behavior of Cr-coated resistance upset welds (RUW) of E110 zirconium alloy was investigated at 360, 450 and 900 °C and a hydrogen pressure of 2 bar. The deposition of Cr coating, via magnetron sputtering, can decrease the hydrogen absorption rate of an RUW Zr alloy. The activation energy for the hydrogen absorption of Cr-coated specimens (84 kJ/mol) is higher in comparison with uncoated ones (71 kJ/mol), which indicates the deceleration of the hydriding of welded Zr alloys in the case of Cr coating deposition. A Cr coating can limit the formation of radially oriented hydrides and the hardening of RUW specimens at 360 and 450 °C. No significant difference in the hydrogen absorption rate was found at 900 °C. The application of Cr coating deposition to protect resistance-upset-welded Zr alloys in a hydrogen atmosphere is discussed.

The oxidation resistance under LOCA conditions of bilayer Cr/Mo coating deposited on Zr-1Nb zirconium alloy was investigated in this paper. The bilayer Cr (8 μm)/Mo (3 μm) coatings were deposited by magnetron sputtering. Then, oxidation resistance under high-temperature oxidation at 1200–1400 °C in a water steam was studied. The use of a Mo sublayer resulted in limiting Cr–Zr interdiffusion under high-temperature oxidation. It was shown that the Mo barrier sublayer (~3 μm) can provide the protective behavior of the Cr/Mo-coated Zr at 1330 °C in a water steam for at least 720 s. The weight gain of the bilayer Cr/Mo samples was comparable with the monolayer Cr samples after oxidation at 1400 °C. In addition, the analysis of the Cr/Mo-coated Zr alloy oxidation behavior at 1400 °C was carried out.