Abstract:The objective of this paper is to describe an ergonomics contribution in maintainability. The economical designs, inputs and training helps to increase the maintainability indicators for industrial devices. This analysis can be helpful, among other cases, to compare systems, to achieve a better design regarding maintainability requirements, to improve this maintainability under specific industrial environment and to foresee maintainability problems due to eventual changes in a device operation conditions. With this purpose, this work first introduces the notion of ergonomics and human factors, maintainability and the implementation of assessment of human postures, including some important postures to perform maintenance activities. A simulation approach is used to identify the critical posture of the maintenance personnel and implements the defined postures with minimal loads on the personnel who use the equipment in a practical scenario. The simulation inputs are given to the designers to improve the workplace/equipment in order to high level of maintainability. Finally, the work concludes summarizing the more significant aspects and suggesting future research.
Maintainability is one of the design parameters (reliability, availability, maintainability, and safety (RAMS)) and maintenance is needed to keep the respective design in sustainable use. At the same time, the human is involved in the form of interface and interaction in an engineered product/system designed. Ergonomics is a multi-disciplinary science that considers human capabilities and limitations in a broader sense. The objective of this paper is to integrate ergonomics into the maintainability design process in order to facilitate maintenance operation in lesser; time, cost, easier operation as well as the well-being of human who is involved. In other words, good ergonomics lead to good economics and in a broader sense, sustainability. This investigation shows that designing comfortable workplaces and lesser workload for maintenance operators will be beneficial for the maintainability design process and also improve the meantime to repair MTTR. In order to evaluate the effect of designed work-place and workload on maintainers 3 D Static Strength Prediction Program (3D SSPP) that is commonly used as an ergonomics evaluation tool in scientific studies was applied.
Maintainability is key part of Reliability, Availability, Maintainability and Safety (RAMS) estimation and prediction in complex assets. Indeed, availability calculation comprises accurate estimation of maintainability and frequently, it is just a time stamp for mean time to repair (MTTR) estimations. However, maintainability is a human related figure where the skill, capabilities, tools and the design of the asset play key role in its performance. The aim of this article is to describe the effects of ergonomists' contribution during maintainability process for system/products design. System designer thinking in system and its subsystem in a way of technical functionality. On the other hand, ergonomists are expertise in human capability and limitation. If human become a part of system than their interface and interaction become crucial factors in a success of system performance and its sustainability. In this paper, it has discussed three main issues that help the process of maintainability design. These issues are safety, task analysis and risk analysis. It has also touched reliability engineer's task to increase Overall Equipment Effectiveness (OEE). These issues are explained via a case study from a manufacturing industry.
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