Current computer software for designing gear systems have limited flexibility and few offer multiple gearing design options. The objective of this study was to develop an interactive package for the design and analyses of worm gearing mechanisms. The worm gears were designed based on full-depth involute teeth. Mathematical models were developed to compute geometry factors for surface durability of single-enveloping worm gearing cases which were extracted from established American Gear Manufacturers Association (AGMA) standards. Maximum percentage errors from the geometry features, bending loads and wear loads are 0.97%, 3.27% and 1.77% respectively and insignificant. A software capable of computing geometry parameters, bending and wear loads, and selecting appropriate materials for worm mechanisms with good accuracy has been developed.

Current computer software for designing gear systems have limited flexibility and few offer multiple gearing design options. The objective of this study was to develop an interactive package for the design and analyses of worm gearing mechanisms. The worm gears were designed based on full-depth involute teeth. Mathematical models were developed to compute geometry factors for surface durability of single-enveloping worm gearing cases which were extracted from established American Gear Manufacturers Association (AGMA) standards. Maximum percentage errors from the geometry features, bending loads and wear loads are 0.97%, 3.27% and 1.77% respectively and insignificant. A software capable of computing geometry parameters, bending and wear loads, and selecting appropriate materials for worm mechanisms with good accuracy has been developed.