A composite made of recycled carbon fibres in recycled polypropylene matrix is studied experimentally to describe the features of the elastic and time dependent nonlinear mechanical behaviour. The properties of the developed material have a large variability to be addressed and understood. It was found that the stress-strain curves in tension are rather nonlinear at low strain rate and the strength is sensitive to strain rate. The elastic properties' reduction for this composite after loading to high strains is rather limited. More important is that even in the "elastic region" due to viscoelastic effects the slope of loadingunloading curve is not the same and that at higher stress large viscoplastic strains develop and creep rupture is typical. The time and stress dependence of viscoplastic strains was analysed and described theoretically. The viscoelastic response of the composite was analysed using creep compliance, which was found to be slightly nonlinear.

The non-linear and time-dependent stress—strain response of NCF [±45]s laminates in tension is studied. Testing methodology is suggested to separate and quantify the effect of damage development, non-linear viscoelastic effects, and viscoplasticity on the inelastic response. This is achieved by decomposition of viscoelastic and viscoplastic response, both of them being affected by microdamage accumulated during the service life. Material model based on Schapery’s work on viscoelasticity and Zapas viscoplastic function with added damage terms is presented and used. Simulation is performed and validated with constant stress rate tensile tests, identifying the non-linear viscoelasticity and viscoplasticity as the major sources of the non-linear response.

The effect of maleic anhydride grafted polypropylene (MAPP) coupling agents on properties of a new composite made of recycled carbon fibers and recycled polypropylene (rCF/[rPP + MAPP]) was studied experimentally. This new material presented significantly improved properties, compared to the previous generation, without the addition of MAPP (Giannadakis K, Szpieg M and Varna J. Mechanical performance of recycled carbon fibre/PP. Exp Mech 2010; published online.). This was mostly attributed to improvement of the fiber/matrix interface. The inelastic and time-dependent behavior of the MAPP modified composite material in tension was analyzed. A series of quasi-static tensile and creep tests were performed to identify the material model, which accounts for: (a) damage-related stiffness reduction, (b)development of stress and time-dependent irreversible strains described as viscoplasticity, (c) nonlinear viscoelastic behavior. The damage-related stiffness reduction was found to be less than 10%. Although damage-dependent stiffness was not the main source of nonlinearity, it was included in the inelastic material model. In creep tests, it was found that the time and stress dependence of viscoplastic strains follows a power law, which makes the determination of the parameters in the viscoplasticity model relatively simple. The viscoelastic response of the composite was found to be linear in the investigated stress domain. The material model was validated in constant stress rate tensile tests.

Inelastic mechanical behavior in tension of a recycled polypropylene (rPP and a rPP with addition of 10% of maleic anhydride grafted polypropylene (rPP + MAPP) was characterized and compared. The time-dependent response was decomposed into nonlinear viscoelastic and viscoplastic parts and each of them quantified. It was found that the elastic properties did not degrade during loading. The addition of MAPP did not change the mechanical properties of the rPP. A nonlinear material model was developed and the involved parameters (stress-dependent functions) were identified. The model was then validated in a stress controlled test at a constant stress rate.

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