The aim of this paper is to introduce and characterize, both experimentally and numerically, three classes of non-traditional 3D infill patterns at three scales as an alternative to classical 2D infill patterns in the context of additive manufacturing and structural applications. The investigated 3D infill patterns are biologically inspired and include Gyroid, Schwarz D and Schwarz P. Their selection was based on their beneficial mechanical properties, such as double curvature. They are not only known from nature but also emerge from numerical topology optimization. A classical 2D hexagonal pattern has been used as a reference. The mechanical performance of 14 cylindrical specimens in compression is quantitatively related to stiffness, peak load and weight. Digital image correlation provides accurate full-field deformation measurements and insights into periodic features of the surface strain field. The associated variability, which is inherent to the production and testing process, has been evaluated for 3 identical Gyroid specimens. The nonlinear material model for the preliminary FEM analysis is based on tensile test specimens with 3 different slicing strategies. The 3D infill patterns are generally useful when the extrusion orientation cannot be aligned with the build orientation and the principal stress field, i.e., in case of generative design, such as the presented branching structure, or any complex shape and boundary condition.

In recent years, post-installed anchors are widely used to connect structural members and to fix appliances to load-bearing elements. A bonded anchor typically denotes a threaded bar placed into a borehole filled with adhesive mortar. The high complexity of the problem, owing to the multiple materials and failure mechanisms involved, requires a numerical support for the experimental investigation. A reliable model able to reproduce a system’s short-term behavior is needed before the development of a more complex framework for the subsequent investigation of the lifetime of fasteners subjected to various deterioration processes can commence. The focus of this contribution is the development and validation of such a model for bonded anchors under pure tension load. Compression, modulus, fracture and splitting tests are performed on standard concrete specimens. These serve for the calibration and validation of the concrete constitutive model. The behavior of the adhesive mortar layer is modeled with a stress-slip law, calibrated on a set of confined pull-out tests. The model validation is performed on tests with different configurations comparing load-displacement curves, crack patterns and concrete cone shapes. A model sensitivity analysis and the evaluation of the bond stress and slippage along the anchor complete the study.

Motivated by tunnel accidents in the recent past several investigations into the sustained load behavior of adhesive anchors have been initiated. Nevertheless, the reliable life-time prediction of bonded anchor systems based on a relatively short period of testing still represents an unsolved challenge due to the complex non-liner viscoelastic behaviour of concrete and adhesives alike. This contribution summarizes the results of a comprehensive experimental investigation and systematically carried out time-to-failure analysis performed on bonded anchors under sustained tensile load. Two different adhesive materials that find widespread application in the building industry were used, one epoxy and one vinylester based. Performed experiments include full material characterizations of concrete and the adhesives, bonded anchor pull-out tests at different loading rates, and time-to-failure sustained load tests. All anchor tests are performed in a confined configuration with close support. After a thorough review of available experimental data and analysis methods in the literature the experimental data is presented with the main goals to (i) derive a set of recommendations for efficient time to failure tests, and (ii) to provide guidance for the analysis of load versus time-to-failure test data. Finally, a new approach based on a sigmoid function is proposed and compared to the established regression models. The analyses indicate a better agreement with the physics of the problem and, thus, more reliable extrapolations.

In the last decades, fastening systems have become an essential part of the construction industry. Post-installed mechanical anchors are frequently used in concrete members to connect them with other load bearing structural members, or to attach appliances. Their performance is limited by the concrete related failure modes which are highly influenced by the concrete mix design. This paper aims at investigating the effect that different aggregates used in the concrete mix have on the capacity of an undercut anchor under tensile quasi-static loading. Three concrete batches were cast utilising three different aggregate types. For two concrete ages (28 and 70 days), anchor tensile capacity and concrete properties were obtained. Concrete compressive strength, fracture energy and elastic modulus are used to normalize and compare the undercut anchor concrete tensile capacity employing some of the most widely used prediction models. For a more insightful comparison, a statistical method that yields also scatter information is introduced. Finally, the height and shape of the concrete cones are compared by highly precise and objective photogrammetric means.

For decades, concrete plays an important role worldwide as a structural material. Construction planning and reliability assessment require a thorough insight of the effects that determine concrete lifetime evolution. This study shows the experimental characterization as well as the results of subsequent aging simulations utilizing and coupling a Hygro-thermo-chemical (HTC) model and the Lattice Discrete Particle Model (LDPM) with aging effects for concretes at various early ages. The HTC component of the computational framework allows taking into account any form of environmental curing conditions as well as known material constituents and predicts the level of concrete maturity. Mechanical response and damage are captured by the well-established LDPM, which is formulated in the framework of discrete meso-scale constitutive models. The chemo-mechanical coupling is accomplished by a set of aging functions that link the meso-scale material properties to an effective aging degree, accounting for cement hydration, silica fume reaction, polymerization, and temperature effects. After introducing the formulations the framework is applied to experimental data of 3 standard low and higher strength concretes. Investigated tests include two types of unconfined compression, Brazilian splitting, three-point-bending, and wedge splitting. Following the model calibration the framework is validated by purely predictive simulations of structural level experimental data obtained at different ages for the same concretes.