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Antioxidant-rich agro-wastes such as grape pomace waste (GW), turmeric shavings and waste, coffee grounds, and orange peel waste are used as-received for the first time as thermo-oxidative stabilizers for polymer. Relative to neat low density polyethylene (LDPE), a well-dispersed hybrid made by solid-state shear pulverization with 4 wt % GW results in 62 and 44 °C increases in temperatures corresponding to 10 and 20% mass loss in air (T 10% and T 20%), respectively. Such enhancements are superior to those obtained by adding 1 wt % synthetic antioxidant Irganox I1010 to LDPE by melt mixing. Relative to neat LDPE, hybrids with well-dispersed agro-waste exhibit enhanced Young’s modulus, equal or enhanced tensile strength, and relatively small reduction in elongation at break. Reprocessing or recycling sometimes leads to enhanced antioxidant activity: relative to a hybrid before melt extrusion, 92/8 wt% LDPE/TW exhibits major increases in T 10% and T 20% after two and six melt extrusion passes, which is consistent with formation of transformation products with improved antioxidant activity during multiple high-temperature reprocessing cycles. Natural antioxidants are effective in suppressing LDPE chain scission and branching. After ten extrusion passes, neat LDPE exhibits a 16% increase in zero-shear viscosity and reduction in elongation at break from 500% to 280%, whereas hybrids with agro-waste have zero-shear viscosity and elongation at break values close to those of unprocessed hybrids. Isothermal shear flow measurements also show the effectiveness of natural antioxidant in stabilizing LDPE: hybrids exhibit no sign of chain branching during 3000 s of melt flow at 200 °C whereas neat LDPE branches after ∼500 s.

Rice husk ash (RHA) is an agrowaste byproduct resulting from the incineration of rice husks for power production; white RHA is ∼90 wt% or more silica, which makes it a potentially sustainable and inexpensive substitute for commercial (less “green”) silica filler. Past research on polypropylene (PP)‐RHA hybrids made by melt processing has yielded modest increments in Young's modulus, reduced yield strength, and drastic reductions in elongation at break relative to neat PP. Using the industrially scalable solid‐state shear pulverization (SSSP) process, PP‐RHA hybrids are made with 4–38 wt% RHA. As determined by microscopy and other methods, composites made by SSSP have much better RHA dispersion than composites reported in the literature made by twin‐screw extrusion. The superior dispersion leads to major enhancements in tensile modulus (up to 100% increases relative to neat PP) while maintaining the yield strength of neat PP and remarkably high values of elongation at break (e.g., 520% at 19 wt% RHA), far higher than composites made by melt processing. The properties of hybrids made by SSSP are competitive with and in some cases superior to those of PP hybrids made with commercial silica. The PP‐RHA hybrids also exhibit major increases in hardness, approaching that of polycarbonate in the case of a 38 wt% RHA hybrid. The 38 wt% RHA hybrid exhibits solid‐like rheology at low frequency. Nevertheless, all PP‐RHA hybrids made by SSSP exhibit viscosities at moderate to high shear rates that are little changed from that of neat PP. POLYM. COMPOS., 34:1211–1221, 2013. © 2013 Society of Plastics Engineers

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